Stampinox S.r.l., a leading company in the hot-forged special fasteners sector, is located in Merone, Italy, halfway between Como and Lecco. It manufactures fasteners with no dimension limits and with diameters as small as M6 (metric system) or ¼” (imperial system), in alloy and stainless steels, titanium, duplex, super duplex and special alloys and materials.
Highly qualified personnel carry out control activities using inspection and testing systems and up-to-date procedures. The use of control instruments capable of preventing the waste of materials and time is also fundamental. “In recent years,” Stefano Marelli explains, “many of our clients have started requesting fasteners with increasingly strict tolerances to be used on parts with shapes and dimensions that are very difficult to measure. With traditional measurement instruments, it was extremely laborious to check measurements and concentricity, planarity and linearity rations on elements that are so small and, at times, also difficult to reach. We also tried out other types of solutions, such as mechanical sensors and probes, but we were never completely satisfied”.
Stampinox therefore decided to acquire a more technologically advanced instrument, the FARO Edge portable coordinate measurement machine (CMM). Stefano Marelli explained: “We have found the FARO Edge to be the ideal instrument to meet our needs. It is capable of easily checking product quality using 3D inspections and measurements, dimensional analysis and CAD comparisons. It is also much more flexible than other 3D measurement devices: it can be used in the metrology room as well as on-machine right in the workshop. This last feature is particularly useful and convenient, since it enables us to speed up in-process as well as end-of-process controls. That saves us precious time.”
The FARO Edge measurement arm uses next-generation technology to guarantee top-of-the-line performance and reliability. Users will also find the device even simpler to use due to its integrated computer touchscreen. Stefano Marelli continued: “It was quite straightforward to begin using the measurement arm at our company. The FARO technicians who worked alongside us during the initial period of training and support helped us to appreciate how easy it is to use. It is no coincidence that the FARO Edge is used not only by measurement personnel, but also by other non-specialist staff.”
Today, about one year since it was purchased, the FARO Edge has become an indispensable tool in the Stampinox workshop. Stefano Marelli stated: “When it comes to verifying tolerances in particular, this instrument provides extremely high levels of repeatability and accuracy, fully in line with the objectives we had set for ourselves. However, it is especially the measurement acquisition speed that has left us absolutely satisfied: with the FARO device, the speed of control operations has increased considerably, typically by around 20-30%.” To sum up, as confirmed by Stefano Marelli, this device has turned out to be an important and crucial investment for Stampinox: “The FARO Edge has allowed us to take a significant step forward, as it enables us to sell complex products that we previously had the technical capability of manufacturing, but were not able to measure adequately.”
HZ FbZ Züttlingen, a manufacturer of pressing tools and plastic injection, was founded in 1968 as a separate specialist department of the long-established August Läpple AG in Heilbronn, Germany.
The highest level of precision is demanded in the manufacture of tools produced by Züttlingen. The molds are milled out of a metal block on huge milling machines and then finished to an accuracy of hundredths of a millimetre. The tools must ultimately be adequate for the extreme precision requirements of the automotive industry.
When it comes to quality assurance at the automotive supplier Mürdter, nothing is left to chance. Each product is checked with a FARO measuring arm in order to guarantee that only flawless components are distributed to their customers.
Mürdter specialise in metal and plastic processing and every day the development engineers at Mürdter ask themselves the same basic question: How can we make this component even lighter without sacrificing quality?
The FARO Edge ScanArm HD delivers rapid point cloud collection with extreme resolution and high accuracy – all in a compact, lightweight and easy-to-use system. The new functionalities enable users to seamlessly scan across diverse surface materials regardless of contrast, reflectivity or part complexity and without any special coatings or target placement.
The FARO Edge ScanArm HD is the most affordable, high performance contact/non-contact measurement system and is ideal for product development, inspection, and quality control and offers capabilities such as point cloud comparison with CAD, rapid prototyping, reverse engineering, and 3D modeling of free-from surfaces
The Engineering Testing Show 2014 will bring together professional engineers across a wide range of disciplines and industrial sectors who share a professional interest in the practice of engineering testing.
During this event FARO will present its cutting-edge metrology products such the FARO Edge touchscreen computer for basic measurements, the recently launched FARO Laser ScanArm HD with the lightest laser line probe for non-contact measurements and the FARO Gage with barcode scanner.
FARO UK invites you to the Large Volume Metrology Conference & Exhibition (LVMC), the only European event solely dedicated to portable and large volume 3D measurement technology.
We will be presenting our cutting-edge metrology products: the FARO Edge ScanArm HD, with a built-in touchscreen computer and new Laser Line Probe HD; the FARO Gage with the barcode scanner, the revolutionary FARO Laser Scanner Focus3D, as well as our latest and most accurate FARO Laser Tracker Vantage for large volume measurements.
The LVMC offers you the unique opportunity to see presentations from industry experts, view the latest equipment from the world’s leading suppliers, network and share ideas, talk to suppliers and increase your awareness of the European and worldwide industries.
Date: 19th November – 20th November 2014.
Location: Mercure Manchester Piccadilly
Visit the official exhibition website to register your visit!
Take a look at the new FARO Edge ScanArm HD in action – the world’s most affordable, high performance contact & non-contact portable measurement system on the market!
For more information visit: http://www.faro.com/products/metrology/faro-scanarm/overview
What is augmented reality? And why is it such an interesting area for the manufacturing industry?
AR is quite literally enhanced reality, where personal perception of reality is overlaid onto a computer generated virtual reality. It supplements a user’s perception by offering digital information that directly relates to their real perception and allows real-time interaction.
Currently Bertrandt have fully implemented the FaroArm with Metalo Engineer software in order to maximize quality assurance, allowing for real-time interaction with products. Using the FaroArm for augmented reality is merely one example of how flexible the FaroArm is, making it the ideal solution for all your inspection requirements.
Download FARO Cosmos today for the full Augmented Reality article and more!
Since 45 years, Hadleigh Castings has established a reputation as one of the UK’s leading aluminium foundries. The company’s extensive range of aluminium casting technologies and services includes CAD CAM, Pattern Making, Boxless Sand Moulding, Precision Sand Casting, Gravity Die-Casting CNC Machining, Final Finishing and Product Assembly.
Robin Mills, Hadleigh Castings Business Standards Manager explained. “Having looked at several alternative systems that could further improve our quality function and help to increase the flow of our inspection work, we decided to purchase an Edge ScanArm system. Compared to the other available systems, the ScanArm proved to be the ideal tool for product development, inspection and quality control functions.
“Adopting non-contact measurement techniques has considerably speeded-up our 1st article measuring process and significantly reduced our new products’ time to market. An example of the considerable time advantages that we have gained through the use of our FARO ScanArm is the regular detailed inspection that we undertake on a very complex casting. Previously, the painstaking, very precise inspection routine took us over 30 hours to complete. Now, with the use of our FARO Edge ScanArm, we are able to accomplish the complex task with improved levels of accuracy in less than 4 hours” pointed out the Hadleigh Castings Business Standards Manager.
“Given our ever shorter project lead-times, the ScanArm will be utilised to fast track, confirmation of the dimensional alignment of new or modified sample parts against the customer supplied 3D models. Also, as Faro’s software uses graduated colour graphics to indicate the tolerance condition of components’ features, in addition to tabulated reports, we are now also able to supply customised reports containing detailed graphical information ” emphasized Robin Mills.
Robin Mills concludes. “In addition to improving our accuracy capability, the speed of operation of our new FARO ScanArm has enabled us to significantly speed-up our inspection processes. The man hours saved by the use of the FARO Edge ScanArm will ensure that our return on investment time will be even faster than first estimated.”
About Hadleigh Castings
Hadleigh Castings was founded in 1968 to provide a full aluminium casting and manufacturing service.
Over the years continued investment in technology and training has created a modern, high quality production facility capable of producing precision sand casting and gravity die casting to very close tolerances.
As a leading sand and die foundry we are Professionals in producing quality castings of exacting standards. and consistently produce quality aluminium products for major manufacturers, especially in the UK and European markets, and also for other regions in the world.
During this webinar – November 21st – we will explain how you can use the FaroArm’s touch enabled probe and laser line probe to improve your inspection process using Geomagic Control’s intuitive inspection platform.
The goal of this webinar is for you to discover how to eliminate workarounds during the inspection process without missing any detail.
With Geomagic Control and the FaroArm, you can create and run purpose-built inspection processes that do exactly what you need.
The presenter of this webinar is Marco Albrecht, Geomagic Solutions Technical Evangelist.
– Live demonstration via a step by step inspection process showing how FARO works inside Control
– Introduction of the Auto Batch Process
Date: Thursday, 21st November 2013
9:00 AM – 10:00 AM EDT (New York)
2:00 PM – 3:00 PM GMT+1 (London-Dublin)
3:00 PM – 4:00 PM GMT+2 (Berlin-Paris-Rom)
4:00 PM – 5:00 PM GMT+3 (Istanbul)
You can registere here for this webinar, free of charge.