Feb
25
2015

Cosmo Wenman – The Dancing Faun of Pompeii

The Dancing Faun was discovered on October 26, 1830 in the ruins of the most opulent Roman home discovered at Pompeii: the House of the Faun, as it later became known, which was also home to the Alexander Mosaic. The Faun is thought to be either a 2nd-century Greek original, or a very high-quality Roman copy.

With help from the FARO Edge ScanArm HD, Cosmo Wenman were able to scan a 18th-centruy plaster cast of the Faun at the Skulpturhalle Basel museum. The scan did however require some digital resculpting to restore loss of detail in the plaster and to restore two broken fingers on his left hand. With this Cosmo Wenman plan to use the 3D scanned data to cast a 1:1 copy in bronze, the first of its kind.

Dancing faun!

Ideal for capturing highly accurate and detailed historical artifacts, the FARO Edge Scan Arm can enable the reverse engineering or even aid in the restoration of artefacts just like that of the Dancing Faun. However the products versatility means that, no matter what you are up against, be it a need to perform 3D inspections, CAD-to-part analysis or alignments – FARO’s portable CMMs are the industry standard in Metrology.

Feb
06
2015

FARO awarded “Milestone of the Industry”

FARO Technologies Inc., the world’s most trusted source for 3D measurement technology, was elected “Milestone of the Industry” by Vogel Business Media in the category of measurement and testing technology.

Vogel Business Media (VBM), a worldwide major specialist media publisher that focusses on the markets Automation, Automobile, Electronics, Production, Mechanical Engineering, Design Engineering among others celebrates its 120th birthday. In order to share this success, VBM honors based on this long lasting experience within the industry markets important players of the industry for their achievements in innovation and technological development.

The award “Milestone of the Industry” for FARO is based on FARO’s innovation started in 1984 with the development of the first measurement arm used for orthopedic applications and in 1994 to be the first measurement company in the world that developed measurement arms which worked like a fixed co-ordinate measuring machine but would provide mobility, flexibility, wide range measurements with a high accuracy to the users. This innovation was considered a milestone of the industry for its revolutionary contribution to the industrial history. It changed and simplified the way that quality, surfaces and dimensions of products, etc. could be measured. This achievement was followed by a number of outstanding innovations that make FARO a trusted partner in the industry today.

FARO’s success is proven through numerous recognitions and awards. The FARO Laser Scanner Focus3D FARO has already prevailed twice with regards to the Hardware Product of the year award at the Construction Computing award contest, 2012 and recently in November 2014. The Focus3D impressed due to its extremely powerful and accurate three-dimensional measurement method, which offers numerous advantages compared with conventional measurement systems.

Geospatial World, considered the world’s largest geospatial technical resource portal, confirmed this vote for the Focus3D in 2014 with the Technology Innovation Award acknowledging that it sets new standards with regards to performance and ease-of-use.

Metrocom 1 and ScanArm Development

“FARO is very proud to be considered a milestone for the industrial development.”, said Jay Freeland, President and CEO of FARO Technologies Inc., “With our recently introduced new FARO® Scanner Freestyle3D, we will do our utmost to keep this innovation pace and leadership position.” The Freestyle3D is the latest addition to the FARO 3D laser scanning portfolio and provides customers with the same intuitive feel and ease-of-use in a handheld device, enabling users to maneuver and scan in tight and hard-to-reach areas such as car interiors, under tables and behind objects making it ideal for crime scene data collection or architectural preservation and restoration activities.

 

Jan
30
2015

Cambium makes a name for itself in the renovation market with help from the FARO Laser Tracker

Machined parts have long been reserved for industrial markets. However, they have recently started being used in the construction industry to meet the demands of architects who are continually pushing the boundaries in both their architectural designs and their choice of materials. As a result, building professionals must find different ways of working, breaking their habit of making on-site adjustments, which would be impossible (as machine tools are not portable) or extremely costly for these kinds of parts. Cambium – an industrial company that has diversified into the construction industry – has understood this change perfectly, as Thomas Mermillod, Head of Research and Development at the company, explains: “It is essential for the parts to fit together well, which means it is necessary to have a very precise knowledge of the topography of the site and to position the first pieces with a high degree of accuracy. With the Focus3D laser scanner and FARO Laser Tracker, we are able to meet this challenge.” While new construction is not simple, renovation projects are even more complicated as the geometrical layout of the site is generally notprecisely known.

Cambium was recently faced with this situation when it participated in the renovation of the concert hall in the Maison de la Radio in Paris. Cambium was selected to manufacture and install the wooden panels of the 140 m2 acoustic reflector hanging from the ceiling in the hall. The company made 200 wooden panels, each one unique, with curved shapes and grooves of different shapes and widths. As sound quality is crucial for the reputation of a concert hall, it was imperative to respect every detail of the requirements set out by the acoustics experts (the Japanese firm Nagata Acoustics). “Without the Laser Tracker, we would not have been able to complete this project. We used the tracker to check the panels after manufacture and particularly when positioning the first panel, as this first element is crucial for the arrangement of all the parts of the structure. This long-range tool is very convenient to use: the camera was located on the ground and guided us as we positioned the panels 12 m above ground level. The tool’s range is also ideal for largescale projects, so we were able to work for an entire day without changing its position,” said Thomas Mermillod.

 

Cambium-vantage3

 

Cambium has been using the FARO Laser Tracker for eight years. The company uses it for the two main tasks for which laser trackers are employed – control and alignment aid. Initially, Cambium also used the tracker for scanning sites and buildings, which was a bit tedious because this required a point-by-point survey. As the Focus v laser scanner automatically creates a point cloud, things have become much easier. The tool proved to be invaluable in the renovation of the concert hall in the Maison de la Radio. It allowed Cambium to create a plan of the architecturally complex hall, which has almost no flat areas (vertical or horizontal) or angles, but many curves. “Another very important aspect of the FARO product range is that it is very easy to use the laser tracker and laser scanner within the same reference framework and using the same software (PolyWorks, in our case),” concludes Thomas Mermillod.

If you’d like to find out more about the FARO Laser Tracker then check out our FARO UK Website along with Laser Tracker User Stories to see what FARO can do for you!

Jan
05
2015

Automatic Press in the Automotive Sector

 

Auto Press in Automotive Sector_2

 

Pressing Matters

Regardless of what the logo says and in no matter which country an automobile was assembled, the result is produced by multi-tonne presses marked with a single name: Schuler.

Schuler’s origins stretch back 175 years and with revenue exceeding one billion, Schuler is a global giant among press manufacturers.

Quality Assurance

The FaroArm Platinum and FARO Vantage Laser Tracker both offer Schuler mobility for measuring as you can set them up quickly and easily, and also portability as they can be brought to the site where your equipment is assembled with minimal effort. For this reason Schuler values these systems highly, and sees great potential for the TrackArm in the future.

Download FARO Cosmos Magazine today for the full article and more!

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Dec
16
2014

FARO Laser Measurement aids Alexander Dennis Quality

Every minute of every day, in countless towns and cities around the world – including London, Hong Kong, Wellington, New York City, Vancouver and Las Vegas – Alexander Dennis buses carry more than 25,000 passengers. Travellers depend on high quality, reliable and comfortable Alexander Dennis buses as they go about their daily journeys. Routes are covered in conditions ranging from the extremes of tropical heat and humidity of the Far East to the dry heat of the Arizona desert and the intense cold of the Northern winters.

Alexander Dennis Tracker (Blog)

As a supplier of innovative, cost effective products ADL has earned a world-wide reputation for the quality of the company’s vehicles. To help preserve and further develop its stringent quality standards, ADL pursues a policy of continuous improvement. The scrupulous quality standards applied throughout the entire ADL operation are reflected in the company’s principle UK chassis manufacturing centre. Each chassis manufactured in the impressive Guilford plant undergoes meticulous dimensional inspection. As the chassis is a vehicle’s largest structural component, any small inaccuracy or miss-alignment at a given position can be significantly exaggerated in other locations.

Having identified chassis fabrication and inspection as an area where potential efficiencies and quality improvements could be made, Steve Nunn of ADL Guilford searched for a technology that would deliver the required, ease and speed of use and further improve the accuracy capability of the company’s chassis fabrication department. Having considered the alternatives, a Laser Tracker Vantage was purchased from FARO UK.

Alexander Dennis (Blog)

The FARO Laser Tracker is an extremely accurate, portable coordinate measuring machine that enables users to build products, optimise processes, and deliver solutions by measuring quickly, simply and precisely. Use of the FARO Laser Tracker allows the production of more competitive products, it accelerates improvement initiatives, and delivers high-performing products. With its high accuracy, large measurement range, and advanced features such as MultiView cameras, SmartFind target detection, TruADM, innovative packaging, and a water and dust resistant IP52 rating, the FARO Vantage provides a complete laser tracking solution.

Customers around the world now trust the FARO Laser Tracker to solve their everyday measurement challenges and to resolve their most complex inspection problems. Companies are making considerable saving by completing jobs faster, reducing downtime, eliminating costly scrap, and obtaining accurate, consistent and reportable measurement data.

Dec
04
2014

Featured White Paper: Reverse Engineering with 3D Measurement

Rev Eng

Okay, so the question is: what exactly is reverse engineering?

Reverse Engineering is the process of duplicating an existing product without the aid of drawings, documentation, or computer models.

Normally the product designer creates a drawing showing how an object is to be built and then the object is manufactured by following the design drawing.

However, with reverse engineering the steps are inverted and the object is ‘reverse engineered’ to discover its structure, function and operation. Therefore, duplication of the part is enabled by capturing physical dimensions, features and material properties.

The FARO ScanArm is a portable CMM ideally suited for reverse engineering applications. One key advantage of using the ScanArm to inspect is that soft, deformable, and complex shapes can be easily inspected without coming into contact with the part, greatly reducing the risk of damaging the item.

Interested in reading more about reverse engineering and success stories with its use? Download the full white paper here!

Nov
30
2014

FARO Edge ScanArm HD assists in World Water Speed Record Challenge

Modern-day challengers have a clear benchmark against which to measure their skill and ingenuity. The World Water Speed Record is the pinnacle of sporting achievement on water – a compelling contest by man and machine, played out on a backcloth of wind and wave, distance and time.
The current record of 317.60 mph was set by Australian Ken Warby, in Spirit of Australia on the 8th of October 1978, at Blowering Dam Reservoir, NSW, Australia. Although this impressive mark has been challenged on several occasions, the record has now stood resolute for more than 36 years.

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With the objective of bringing the Water Speed Record back to the UK, author Nigel Macknight established the ambitious Quicksilver project. Now, after much development work, experimentation and in-depth trials, an extremely efficient boat design has emerged.

With the help of the FARO Edge ScanArm HD data has been gathered relating to all of the Quicksilver boats external surfaces. The rapid capture of precise data will help to expedite the penultimate stage of the project. The FARO Edge ScanArm HD combines the flexibility and the functionalities of a FARO Edge measuring Arm with the high-definition Laser Line Probe HD creating a powerful contact/non-contact portable measurement system ideal for challenging application requirements, such as In-Process Inspection and Automotive.

Want to find out more about the Quicksilver case study? Then download a copy here. Or to find out more about our other FARO products then head to our website!

Nov
27
2014

Accurate Mold Construction Without Compromises!

HZ FbZ Züttlingen, a manufacturer of pressing tools and plastic injection, was founded in 1968 as a separate specialist department of the long-established August Läpple AG in Heilbronn, Germany.

The highest level of precision is demanded in the manufacture of tools produced by Züttlingen. The molds are milled out of a metal block on huge milling machines and then finished to an accuracy of hundredths of a millimetre. The tools must ultimately be adequate for the extreme precision requirements of the automotive industry.

[Read more …]

Nov
25
2014

Spyker makes in-house production possible with FAROArm Prime

Quality controls are an essential part of the production process. The producer of exclusive sport cars, Spyker, knows all about it. Each model is made by hand in order to ensure the highest quality vehicle time and time again. And that requires upmost precision and comprehensive quality control.

Thus, Skyper eventually ended up with FARO as a partner. The high accuracy of the FAROArm Prime in combination with it’s ease of use and wide-range meant it was ideal for the in-house inspection Spyker needed to carry out.

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The FAROArm Prime delivers the highest FaroArm accuracy at an amazing value. The Prime is the ideal solution for measurements in inspection, reverse engineering, CAD-to-part analysis and for anywhere else a high-accuracy, hard-probing measurement solution is needed.

To find out more about Skyper and FARO’s involvement in the inspection process, then download our full case study, or head to our website to find out more about what FARO can do for you!

Nov
21
2014

F-35 Lightning II Fighter Jet Production Line – FARO Laser Tracker Vantage

The F-35 program brings together the world’s most experienced aerospace industry leaders, including Lockheed Martin, Northrop Grumman, BAE Systems and Pratt and Whitney. The global team also includes more than 1,400 suppliers from 46 U.S. states and companies from 10 other countries around the world. This landmark project combines team expertise with sophisticated manufacturing, engineering and technological capabilities.

 

F-35 FARO Laser Tracker Vantage

 

Among the mix is one of our own. A FARO Laser Tracker Vanatge, which is used in order to ensure precision during the construction and alignment of the F-35 wings. Misalignments can cause machine downtime and significantly decrease machine performance; however, portable CMM’s such as our FARO Laser trackers and FARO measuring arms can help to mitigate these issues.

If you would like to watch the full video, where you can catch a glimpse of our FARO Laser Tracker Vantage at work on the F-35 production line click here. Or for more details about our other FARO products then visit our website.

 



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