It’s that time of the year again! FARO will be attending the UK’s premier manufacturing technologies exhibition, MACH 2016. This event runs every 2 years.
With a 7 days left until the exhibition check out the 4 reasons to be at the FARO stand booth 5910.
FARO Robo Imager- The first mobile, ready to work 3D measurement solution will be on show at the MACH Fair. A mobile and flexible robot with a setup time of less than 5 minutes, it is seen as a product with great benefits for the automotive, aerospace and mechanical engineering industry.
FARO experts on hand to help – The wonderful expert team will be on hand to help you out with any queries you may have. You will be provided with the opportunity to see live demonstrations from a wide range of products from Metrology & 3D Documentation.
Great Quality stands – There will be a wide range of innovative products from many different exhibitors. FARO will be exhibiting a wide range of products from Metrology and 3D Documentation. This will include the newly highly-adaptable FARO Factory Array 3D Imager, a metrology grade non-contact scanner which utilizes blue light technology to capture millions of high resolution 3D coordinate measurements in seconds. We will also be presenting the high speed FARO Laser Scanner Focus3D X Series for detailed 3D modelling and image documentation as well as the recently released 3D Laser Scanner Freestyle3D X with enhanced accuracy of 1 millimetre at a 1-metre range.
Raffle Prize – Test your knowledge of the FARO Factory Array 3D Imager and your in with a chance to win a prize. Test your knowledge of our new scanner metrological level FARO 3D Imager Array Cobalt for the production workshop and assembly . Come to stand booth 5910 and take our quiz and return your completed ballot in the ballot box at the FARO booth. You can also download the quiz here.
You will be able to find the answers on our FARO Factory Array Imager information page.
Don’t forget stand booth 5910
When it comes to safety, care is the top priority. At Indi- Kar in Wilkau-Haßlau near Zwickau, safety is accurately and almost invisibly incorporated. Armoured steel is very easily concealed within the bodies of production cars and provides optimum protection inconspicuously but effectively. At IndiKar Individual Karosseriebau GmbH, a member of the WELP Group, the name says it all. The individual modification of car bodies is particularly in demand; special protection vehicles are just one aspect of this. Other important business areas include small batch production and prototypes, which are used at trade shows for example. When the company was founded in 2003, there were initially 20 members of staff; it now employs 156 people.
With the success and increasing number of employees, the car body manufacturers have also upgraded their technology. The requirements are becoming increasingly varied, and standards of precision and quality are increasing with experience. So for many years, as well as a double-stand measuring machine, a portable FARO coordinate measuring device and the software PolyWorks have been used to check whether everything fits together.
After initially using a FaroArm with a Laser Line Probe V3, a FARO Edge with Laser Line Probe HD (a 3D laser scanner attached to the FARO Edge ScanArm HD) has now been added to Indi- Kar’s portfolio of efficient FARO measuring systems. “When upgrading our measuring equipment, flexibility was key,” recalls Sascha Dorst, Head of Prototype Construction and Measuring Technology.
The daily challenges consist of ever changing measuring tasks on a wide repertoire of parts. A perfect habitat for a FARO Edge ScanArm HD, which enables both precise tactile and remote measurement in just one operation. In addition, the measuring probe for tactile measurement and the Laser Line Probe for remote scanning can be used alternately for digitisation, without needing to remove any other components.
FARO UK invites you to European Portable Metrology Conference (EPMC) 2015 which is the only event solely dedicated to portable and large volume 3D measurement technology. It is the premier technical conference in Europe dedicated solely to the use of precision dimensional measurement technology for process improvement for manufacturers.
Underpinning the event as always is the key theme of Process Improvement Through Measurement Technology. The event will give you the opportunity to learn about the latest developments in large volume and portable metrology. In particular, topics that will be covered will include:
The events takes place in Manchester from 9 – 11th November 2015. Where we will present our cutting-edge metrology products: the FARO Edge ScanArm HD with new LLP to scan challenging materials with high speed and high-definition data clarity! The FARO Gage with the barcode scanner as well as our latest and most accurate FARO Laser Tracker Vantage for large volume measurements. Also the FARO Laser Scanner Focus3D and our new handscanner FARO Freestyle3D, the only industrial-grade handheld device allowing to scan almost any kind of surfaces and environments will be shown!
Durham Oktoberfest, the north east’s premier engineering and manufacturing show is the driving force for the promotion of engineering and manufacturing in the north east region and is being held on 22nd October 2015 at the Xcel Centre in Newton Aycliffe.
FARO offers you the opportunity at Durham Oktoberfest 2015 to meet one-on-one with FARO experts and receive a demonstration of our impressive range of 3D measurement and imaging solutions, including the FARO Arm, FARO Gage and FARO ScanArm
We are happy to also announce that our brand new FARO Edge ScanArm HD, the world’s most affordable, high performance contact & non-contact portable measurement system on the market, will be showcased and demonstrated to attendees at Durham Oktoberfest.
For more information visit the event website!
FARO UK invites you the GTMA – Make Measurement Matter event. The MMM event is a focal point for technology transfer from the science of measurement into the most demanding manufacturing environments. With keynote speakers from industry-leading ‘blue chip’ manufacturing companies, and over 45 of the country’s leading Metrology specialists,
MMM 2015, taking place on the 15th of October, provides an opportunity for you to learn more about the very latest measurement and inspection technologies and services available; knowledge that could provide a vital competitive edge.”
We will present our cutting-edge metrology products such the FARO Edge with touchscreen computer for basic measurements, FARO Laser ScanArm HD with the lightest laser line probe for non-contact measurements, the FARO Gage with barcode scanner, as well as the brand new FARO Laser Tracker Vantage for large volume measurements.
The 2015 Roadshow will be held at Kettering Conference centre, this is a free to attend event and registration is now open. Click here for more details!
FARO CAM2 Measure 10 is an all-in-one metrology software for users that are looking for a single, complete solution for all tactile measurement and non-contact 3D scanning applications. The software is ideal for CAD and non-CAD inspection and Geometric Dimensioning and Tolerancing (GD&T).
CAM2 Measure 10 features image-guided measurement, automatic nominal association to various features, QuickTools and an intuitive user interface. Moreover, the software is delivered with a reliable CAD import tool which increases the ability to load a large amount of CAD data.
The latest version, CAM2 Measure 10.5 delivers one of its most powerful advantages when scanning large, complex objects.
Its extended point cloud capacity enables you to connect multiple 3D measurement devices to quickly scan large objects. Multi device 3D scanning can – for the first time – occur simultaneously within one coordinate system and input into a single seat of software on one computer.
Simple to set up and use, CAM2 Measure 10 let you leverage the power of simultaneous measurement to complete large scale 3D scanning in a fraction of the time required by conventional methods, allowing you to quickly collect and analyze the data you need to maximize your efficiencies and optimize your processes.
For more videos check out our FARO UK YouTube Channel!
CAM2 Measure 10.5 leads the market with its capability to connect multiple 3D measurement devices, within the same coordinate system, and simultaneously scan into a single seat of software on one computer. This capability allows users to seamlessly scan large objects with higher speed and more precise accuracy in order to complete 3D scanning jobs faster.
“The new CAM2 Measure 10.5 provides significant advancements that support our customers’ needs to measure faster and more efficiently with improved ease-of-use,” stated Kathleen J. Hall, Senior Vice President and Managing Director – Americas.
Significant advancements to Geometric Dimensioning and Tolerancing (GD&T) functionality provide users with streamlined analysis and visual reporting. A part inspection can now be displayed just like a print to easily visualize and determine part quality. This enhanced functionality eliminates the need to look at each feature in sequence to make the same determination.
Workflow efficiencies are maximized with the ability to automate repeat inspections by programing data analysis to automatically occur after the measurements are taken. This new capability reduces required training time, significantly reduces the risk of operator error, and accelerates job completion times.
Additional enhancements include expanded point cloud capacity and the ability to easily scan trim edges. Users are now able to collect over 20 times more data than our previous versions while maintaining accelerated processing speed. New capabilities also allow trim edges on materials such as sheet metal to be easily scanned, essentially eliminating the need to collect hard-probed measurements on part edges.
“The capability to connect multiple devices for simultaneous 3D scanning, automating repeat inspections, and enhanced GD&T functionality represent major advancements in our metrology software. We are excited to launch this new release, and further enable our customers to use our world-class products to drive productivity gains,” Ms. Hall concluded.
Northern Manufacturing & Electronics is the largest exhibition dedicated to serving the needs of manufacturing and electronics industries in the North of England. Event City, Manchester, makes the show easily accessible to visitors from the North.
Make the Northern Manufacturing & Electronics Exhibition 2015 a firm date in your diary to discover and evaluate quality Northern and UK suppliers who can help you redesign and pioneer new products, increase productivity and improve your profit margin. When it comes to sourcing and investigating emerging technologies locally, you won’t find a more comprehensive display of precision engineering products, materials, components and state of the art manufacturing processes.
The event takes place in Manchester at the Event City from 30th September till 1st October 2015. We will present our cutting-edge metrology products such the FARO Edge with touchscreen computer for basic measurements, FARO Laser ScanArm HD with the lightest laser line probe for non-contact measurements, the FARO Gage with barcode scanner, as well as the brand new FARO Laser Tracker Vantage for large volume measurements.
As the UK’s only dedicated market place for global manufacturing technologies, the Advanced Manufacturing Show was the ideal venue for FARO to demonstrate its world-class advanced measurement technologies.
Through visitor demand, FARO’s advanced Edge ScanArm HD was demonstrated throughout the course of the show. The Edge ScanArm HD combines the flexibility and the functionalities of a FARO Edge measuring Arm with the high-definition Laser Line Probe HD, creating a powerful contact/non-contact portable measurement system that is ideal for challenging application requirements.
Also in great demand from customers needing to measure smaller parts were demonstrations of the FARO Gage measuring arm. An industry leader in portable CMMs, this accurate 3D gauge ends users’ reliance on expensive and hard-to-use fixed CMMs. The FARO Gage offers high accuracy levels, improves measurement consistency, reduces inspection time and the ability to generate automatic reports.
FARO UK staff are now busy following-up the large volume of sales leads received at the exhibition and performing in-house practical demonstrations for potential customers throughout the UK.
At 120 revolutions per minute, an imbalance would have devastating effects. Efficiency is also highly dependent on the blade’s precision and positioning. Such turbines are manufactured at Andritz Hydro GmbH in Ravensburg, Germany, a division of the Andritz Group.
In order to optimise the production and alignment of these complex components, Andritz Hydro GmbH sought a solution to carry out measurements with narrower tolerances and at higher speeds. After researching thoroughly and testing multiple products, Andritz Hydro GmbH purchased several portable coordinate measuring machines from FARO, which were customized for their measurement needs: several FaroArms and a FARO Laser Tracker for dimension monitoring, CAD comparisons and iterative alignment procedures.
Measuring a turbine wheel is complex and challenging because of the dimensions of the,components being measured. In addition to that, the components are not freely accessible from all sides, i.e., mounted on a measurement bench. Andritz Hydro GmbH benefits from the portability of FARO measurement solutions, which enable the company to carry out precise and reliable measurements in the production area, warehouse and even onsite.
Measurements are usually carried out at the production site amidst other components and tools, using FaroArms in different sizes and a FARO Laser Tracker. These mobile, tactile measurement instruments are ideally suitable here: while there are not many measurement points, these are often in hard to reach places or even hidden. Due to their versatility, FARO measurements solutions are not only useful for the quality assurance of blades, but also for many other tasks, such as analysis measurements, incoming goods inspections, finding cracks in raw castings, the alignment of welded components, etc.
For several years now, PolyWorks|Inspector software has been used for the organization and analysis of the measurement data. The alignment functions and the functions related to the analysis and export of data are particularly popular with customers. Christoph Müller Henker, who works in Measurement and Testing Technology at Andritz Hydro, appreciates the fact that the oftware is not limited to standard situations: “We can take a variety of paths to reach our goal using PolyWorks. We use the many export and import options and interfaces to find our own solutions.” In addition to that, each division of the turbine manufacture is a “customer” and has needs when it comes to processing data. The software has no trouble handling all of the respective formats.
While the challenges related to the size of the components are no longer an issue, there is no everyday routine. Andritz does not use mass production; each turbine is one of a kind. The measurement requirements are therefore ever-changing. “Each measurement is its own project”, explains Yener Korkmaz, Head of Measurement and Testing Technology at Andritz Hydro, who is responsible for quality assurance for incoming goods and in-house production.
Size and accessibility mean that the FaroArm and FARO Laser Tracker have to be moved around a lot. The software speeds up the implementation of the measurement instruments. It is enough to align the respective measurement instrument within the coordinate system at a new location. The organisation of the measurement data and the management of the various device positions within the coordinate system are controlled by the software. FARO Laser Trackers and FaroArms can also be combined in one measurement process, which increases both flexibility and range.
When changing locations, the FaroArm is calibrated via the tracker’s coordinate system. The software registers the measurement arm in the coordinate system of the Laser Tracker, without needing to record reference points. This combination uses the classic FARO TrackArm.
For hard to reach measurement points on the turbine wheel or shaft, the PolyWorks App|Talisman for mobile devices such as iPhone or iPad is extremely useful. Measurements can be initiated and project data accessed from a PC using remote access. The measurement technician can monitor the measurement data and correct measurement errors directly from the component. The turbine manufacturer has also found these reliable, state-of-the-art measurement systems useful for other applications. The correct positioning of the individual components can be determined prior to initiating the welded root seam. The systems are also used for balancing the welded components, with a maximum position tolerance of 0.4 mm.
Today, this takes only two hours. Using wire and solder, it previously took at least two days to bring the individual elements into position and ensure concentricity. Furthermore, because the equipment is mobile, the quality of supplied components can be tested directly at the installation site.