The next generation of automated probes offer advanced in-process inspection for integration and infrastructure at minimal costs.
The FARO Factory Array Imager is a scanner with extremely high accuracy for contactless measurements which, with its blue-light technology measurement, within seconds computes several million 3D coordinates on component surfaces – regardless of colour, texture, reflectance or ambient light.
Structured light and stereo recordings open up new possibilities in 3D measurement & inspection and reverse engineering. The new optical 3D measurement system by FARO, the FARO Factory Array Imager, combines the two processes and complements them with high-performance 3D processing.
The combination of flexibility, portability, speed and accuracy makes the compact and light FARO Factory Array Imager an ideal but cost-effective solution for 3D data capture or reverse engineering of components or modules in many different industries, such as automotive, aviation and space flight, and mechanical and plant engineering.
When it comes to safety, care is the top priority. At Indi- Kar in Wilkau-Haßlau near Zwickau, safety is accurately and almost invisibly incorporated. Armoured steel is very easily concealed within the bodies of production cars and provides optimum protection inconspicuously but effectively. At IndiKar Individual Karosseriebau GmbH, a member of the WELP Group, the name says it all. The individual modification of car bodies is particularly in demand; special protection vehicles are just one aspect of this. Other important business areas include small batch production and prototypes, which are used at trade shows for example. When the company was founded in 2003, there were initially 20 members of staff; it now employs 156 people.
With the success and increasing number of employees, the car body manufacturers have also upgraded their technology. The requirements are becoming increasingly varied, and standards of precision and quality are increasing with experience. So for many years, as well as a double-stand measuring machine, a portable FARO coordinate measuring device and the software PolyWorks have been used to check whether everything fits together.
After initially using a FaroArm with a Laser Line Probe V3, a FARO Edge with Laser Line Probe HD (a 3D laser scanner attached to the FARO Edge ScanArm HD) has now been added to Indi- Kar’s portfolio of efficient FARO measuring systems. “When upgrading our measuring equipment, flexibility was key,” recalls Sascha Dorst, Head of Prototype Construction and Measuring Technology.
The daily challenges consist of ever changing measuring tasks on a wide repertoire of parts. A perfect habitat for a FARO Edge ScanArm HD, which enables both precise tactile and remote measurement in just one operation. In addition, the measuring probe for tactile measurement and the Laser Line Probe for remote scanning can be used alternately for digitisation, without needing to remove any other components.
FARO UK invites you the GTMA – Make Measurement Matter event. The MMM event is a focal point for technology transfer from the science of measurement into the most demanding manufacturing environments. With keynote speakers from industry-leading ‘blue chip’ manufacturing companies, and over 45 of the country’s leading Metrology specialists,
MMM 2015, taking place on the 15th of October, provides an opportunity for you to learn more about the very latest measurement and inspection technologies and services available; knowledge that could provide a vital competitive edge.”
We will present our cutting-edge metrology products such the FARO Edge with touchscreen computer for basic measurements, FARO Laser ScanArm HD with the lightest laser line probe for non-contact measurements, the FARO Gage with barcode scanner, as well as the brand new FARO Laser Tracker Vantage for large volume measurements.
The 2015 Roadshow will be held at Kettering Conference centre, this is a free to attend event and registration is now open. Click here for more details!
FARO CAM2 Measure 10 is an all-in-one metrology software for users that are looking for a single, complete solution for all tactile measurement and non-contact 3D scanning applications. The software is ideal for CAD and non-CAD inspection and Geometric Dimensioning and Tolerancing (GD&T).
CAM2 Measure 10 features image-guided measurement, automatic nominal association to various features, QuickTools and an intuitive user interface. Moreover, the software is delivered with a reliable CAD import tool which increases the ability to load a large amount of CAD data.
The latest version, CAM2 Measure 10.5 delivers one of its most powerful advantages when scanning large, complex objects.
Its extended point cloud capacity enables you to connect multiple 3D measurement devices to quickly scan large objects. Multi device 3D scanning can – for the first time – occur simultaneously within one coordinate system and input into a single seat of software on one computer.
Simple to set up and use, CAM2 Measure 10 let you leverage the power of simultaneous measurement to complete large scale 3D scanning in a fraction of the time required by conventional methods, allowing you to quickly collect and analyze the data you need to maximize your efficiencies and optimize your processes.
For more videos check out our FARO UK YouTube Channel!
As the UK’s only dedicated market place for global manufacturing technologies, the Advanced Manufacturing Show was the ideal venue for FARO to demonstrate its world-class advanced measurement technologies.
Through visitor demand, FARO’s advanced Edge ScanArm HD was demonstrated throughout the course of the show. The Edge ScanArm HD combines the flexibility and the functionalities of a FARO Edge measuring Arm with the high-definition Laser Line Probe HD, creating a powerful contact/non-contact portable measurement system that is ideal for challenging application requirements.
Also in great demand from customers needing to measure smaller parts were demonstrations of the FARO Gage measuring arm. An industry leader in portable CMMs, this accurate 3D gauge ends users’ reliance on expensive and hard-to-use fixed CMMs. The FARO Gage offers high accuracy levels, improves measurement consistency, reduces inspection time and the ability to generate automatic reports.
FARO UK staff are now busy following-up the large volume of sales leads received at the exhibition and performing in-house practical demonstrations for potential customers throughout the UK.
The FARO Focus3D Laser Scanner is the ideal portable scanning solution for accident reconstruction. With the Focus3D you can quickly capture the scene and minimize safety risk as well as traffic stoppages. Scan data is saved on an SD card for portable upload to the workstation for detailed analysis. The result is a permanent virtual 3D point cloud detailing vehicle, roadway and environmental conditions. This technology enables you to conduct accurate measurements and visualizations to recreate the accident for evaluation, as well as share scan data via the internet with insurance and legal agents.
Based in New Hudson, Michigan, Pratt & Miller is a world-class engineering company that takes automotive programs from concept to reality. They are a respected industry leader providing cutting-edge engineering and manufacturing solutions to their clients. Their total design team uses the most advanced research and development technologies available. Pratt & Miller performs first-article inspection for most parts; reverse engineers models, fabricated parts, and any purchase parts that lack accurate CAD; and verifies complicated bodywork, surface features, machine parts, and full interiors. Basically, they measure everything from small components to complete race cars.
Measuring with hand tools is time consuming and creates inaccuracies due to individual error. These tools also did not provide Pratt & Miller with the means to measure its more complicated parts and freeform surfaces without undesirable contact. This work had to be farmed out and they lost direct control of data.
FARO provided the accuracy Pratt & Miller was looking for at the speed they need. They have the utmost confidence in the results they getfrom FARO. Co-founder Gary Pratt says, “We use FARO to design, construct, and analyze ‘virtual’ components, CFD, systems, and complete cars – every facet of a project from initial conception to the finished product.”
The FARO ScanArm was selected for its portability, flexibility, accuracy, compact design, and reputation. Mike Kurylo, a design engineer at Pratt & Miller, says, “The quality of the FARO equipment, the ease of training, and the knowledge of their support are all first rate. Their customer service goes well above and beyond what one would expect from such a globally recognized technology firm. It feels like having your own pit crew!”
Gary Latham, a lead engineer at Pratt & Miller, says, “FARO is incredibly useful with our tight timeframes. About 30-40 percent of our parts are manufactured in the workshop and they need to be entered into CAD and now we can do that easily with faster data capture.” They also use the ScanArm in their Computational Fluid Dynamics (CFD) to fill in any missing pieces of the puzzle. FARO returns control of the data process to Pratt & Miller and eliminates the need to farm out projects.
In today’s ever increasingly competitive conditions, Pratt & Miller is always searching for every last bit of performance enhancement – be it in the form of speed, time, accuracy, or efficiency. FARO answers the call on each of these.
The most intelligent design solutions are centered on the integration of the best tools. Pratt & Miller engineers use the most up-to-date and powerful computer software and hardware in existence. The next logical step for them was a FARO solution.
“We’re constantly updating, expanding technology and FARO opened new parameters in manufacturing and engineering for us,” Gary Pratt says. “FARO has really opened our eyes and they’ve been fantastic for us. Once you get something like this, you can’t see how you did without it.”
This year, some 148 innovative products were in the running for the various trophies awarded by the organiser of the Industrie Lyon trade fair, the reference trade fair for all industry professionals. A panel of industrial and institutional experts and journalists from the specialised trade press reviewed the innovations submitted, and awarded the prize to the innovative FARO Edge ScanArm HD.
The Edge ScanArm HD is a compact and simple to use high performance contact/non-contact portable measurement system that combines the flexibility of the FARO Edge measuring arm with the power of the high definition FARO Laser Line Probe HD.
The FARO Laser Line Probe HD has been developed with complex application needs of automotive, subcontracting and mechanical engineering companies in mind. Intricate components can be captured in the finest level of detail as a result of the 2,000 actual points per scan line, while the 450 nm Blue Laser improves the detection of the line by the camera. The extra wide scan stripe and fast frame rate (280 frames/second) boosts productivity by increasing coverage and reducing scanning time. Furthermore the improved HDR (High Dynamic Range) Mode and advanced software algorithms allows seamless scanning across diverse surface materials regardless of contrast, reflectivity or part complexity, without any special coatings.
The Advanced Manufacturing Show, brought to you by MWP, provides a platform for board-level decision makers, production and quality engineers to interact with the latest technology and gain a competitive edge by applying high-productivity solutions to enhance manufacturing performance, efficiency and quality.
Showcasing world class advanced manufacturing technologies, visitors will be able to review, plan and make their investment decisions for machine tools & accessories, laser, cutting tools and manufacturing software.
Co-located with the Subcon Show, The Engineer Design & Innovation Show and a world-class technology and innovation Conference led by The Engineer, this is an invaluable opportunity to gain insight from leading experts on current industry challenges and stay up-to-date on the latest manufacturing developments, best practice and new trends at one venue over three days.
Dates: 02nd – 04th Jun, 2015
Address: Hall 4, NEC, Birmingham
Stand No: A37
We are looking forward welcoming you!
Check out the video below which takes a close look over the shoulders of the experts at Capristo and follow an engine bay hood for the Ferrari 458 Spider throughout the whole manufacturing process, all of which is carried out at their plant in Sundern, Germany.
On hand to help is one of our own the FARO Edge ScanArm HD, used to scan the engine bay thus providing a 3D model for use during the design process by providing an accurate model to indicate available space as well as helping create a 3D model of the prototype.
The FARO Edge ScanArm HD combines the flexibility and the functionalities of a FARO Edge measuring Arm with the high-definition Laser Line Probe HD creating a powerful contact/non-contact portable measurement system ideal for challenging application requirements.
The Edge ScanArm HD is the most affordable, high performance contact/non-contact measurement system and is ideal for product development, inspection, and quality control and offers capabilities such as point cloud comparison with CAD, rapid prototyping, reverse engineering, and 3D modeling of free-from surfaces.