In 1972, following a distinguished career in the automotive industry, Gian Paolo Dallara founded Dallara Automobili in Varano de’ Melegari, near Parma, Italy. Since then, the company has expanded, designing and building cars for almost all of the racing competitions and winning races worldwide.
This is a success story, the result of a passion for mechanics, involving the company‘s 180 employees (including 60 engineers) on a daily basis: men and women who work with passion and skill on high-technology projects in order to gain the edge in the fiercely competitive world of motor racing. In particular, it is absolutely necessary that each stage of production and assembly carried out in the factory at Varano de’ Melegari is tested and validated using adequate measurement and control procedures. Paola Carlorosi Quality Assurance & Quality Control Manager at Dallara Automobili, explains: “Our cars are a concentration of high technology and innovation. Quality control is of paramount importance as it must ensure that Dallara cars are produced according to expected standards, providing exceptional performance and reliability.”
FARO‘s sophisticated portable measurement equipment fully satisfies the technological requirements of Dallara Automobili and FARO has been the automotive company’s chosen partner for a number of years. Carlorosi: “Our collaboration has been ongoing since 2007, demonstrating the strength of our partnership. Our latest investment dates back to 2012 when we decided to buy a 2.7m measuring arm, the FARO Edge ScanArm, which we mainly use for non-contact quality control and reverse engineering.” The FARO Edge ScanArm – which combines the FARO Edge portable measurement arm with a laser scanning probe (FARO Laser Line Probe) – is a portable 7-axis coordinate measuring machine (CMM), which allows the user to easily check product quality through 3D inspections, comparisons with the CAD design, dimensional analysis and reverse engineering. The integrated Laser Line Probe for laser scanning ensures a perfect 3D measurement without touching the surface of the product. At Dallara, the FARO Edge ScanArm is mainly used to check the airfoils and the most important structural components made of carbon fibre. “With this new measuring device,” continues Paola Carlorosi, “the speed of data acquisition has increased enormously. Considering that the device operator completed the training course and was operational after just three days, we can only be satisfied.”
And that’s not all: “The data analysis phase has become easier as the CAM2 Measure 10 measurement software develops really clear, easy-to-navigate reports. Today, reporting is much more comprehensive and informative than ever before and, once the point cloud has been obtained, every detail can be analysed section by section – especially the airfoils – by comparing the theoretical project data with the actual measurements. We also execute processes and controls for external customers who are very pleased to receive reports that are easy to read, clear and transparent, even for non-experts. It is an advantage for our business.” Another important benefit is that it is no longer necessary to treat components with opacifiers, which was necessary in the past for the non-contact measurement of black and glossy carbon surfaces. Paola Carlorosi: “The FARO laser probe technology allows polished carbon surfaces to be scanned without having to apply opacifiers, which also required processing to remove the product afterwards. The whole operation has therefore become much faster: we save 30 minutes on average for each square metre to be checked.”
Dallara is currently using the FARO Edge ScanArm in the development and construction of the chassis for the new 2014 Japanese Championship Super Formula. It has been used right from the prototype phase. Paola Carlorosi: “Even in this situation, we have been able to perform quality controls more precisely, saving on average 50% of the time spent on the same activities in the past. It’s an amazing achievement.” And she concludes: “In general, the checks performed during the production and testing phases allow us to reduce errors, improve our core manufacturing processes and, in conclusion, achieve a higher quality level. If these checks are carried out using high-performance equipment that increases quality and reduces workload, then the benefits are definitely worthy of a Grand Prix!”
In the summer of 2014 ScanLAB Projects worked with director Giles Revell, post production house, The Mill and advertising agency AMV BBDO to create Transparent a short educational campaign video to warn against the dangers of rural roads. The work collects a series of rural locations to build up a Virtual Simulation film set, in which the fateful story of a Road Accident Reconstruction unfolds. ScanLAB Projects developed the initial aesthetic concept and approach and were responsible for on location 3D capture and data processing. They oversaw the final production, animation and rendering by The Mill, London.
More fatalities from motor accidents happen on rural roads than on the motorway, in fact, 60% of all road fatalities in Great Britain happen on rural roads. This work is part of a campaign for the Department for Transport’s THINK! road safety campaign which warns drivers of the dangers on country roads and encourages people to slow down by braking before the bend, not on it. Using LIDAR scanning technology the work makes an entire rural landscapes totally transparent. These scans were then animated in post-production to show a car speeding along a country road along which we can see through trees, buildings, earth and people. Thanks to the LIDAR technology, the viewer can see the danger through the bends; the driver, however, can’t. As a result, the speeding car careers into an oncoming tractor in a fatal crash. The end titles suggest that, if a driver could see the danger through the bend, they would slow down. Brake before the bend, not on it!
Each location was visited and a plan for on location scanning developed by the team at ScanLAB Projects, in consultation with the directors and the 3D graphics team set to work on the project. Using the FARO Focus X330 Laser Scanner a complex series of locations where captured, from heavily forested landscapes to wide open fields and a series of road features including railway bridges, farm entrances and tight corners. The interior of a country pub and the entirety of a working dairy farm also feature in the landscape created. In addition a series of vehicles, actors and extras were also captured using the x330.
FARO Technologies, Inc. , the world’s most trusted source for 3D measurement, imaging, and realization technology, announces the acquisition of ARAS 360 Technologies Inc., a global leader in the development of accident and crime reconstruction, simulation and animation software.
Founded in 2010 and headquartered in Kamloops, British Columbia, ARAS produces a full suite of accident and crime reconstruction software tools that offer advanced graphics, advanced analytical tools, and the ability to work with large point cloud data sets from 3D laser scanners. The company’s newest product, Reality, is a 64-bit crash and crime software solution that was launched in November 2014. Reality provides customers with an intuitive and user-friendly interface enabling them to quickly generate precision diagrams with stunning details and graphic realism.
“The acquisition of ARAS 360 will help FARO create a complementary suite of integrated 3D documentation product offerings for our law enforcement customers,” stated Jay Freeland, our President and CEO. “By adding the ARAS products to our portfolio, along with the product offerings of the CAD Zone which we acquired last year, customers can now document and analyze any crime or accident scene with the most intuitive and powerful drawing, simulation and animation tools in the market.”
For more information about FARO’s 3D scanning solutions visit our FARO GB Website!
Regardless of what the logo says and in no matter which country an automobile was assembled, the result is produced by multi-tonne presses marked with a single name: Schuler.
Schuler’s origins stretch back 175 years and with revenue exceeding one billion, Schuler is a global giant among press manufacturers.
The FaroArm Platinum and FARO Vantage Laser Tracker both offer Schuler mobility for measuring as you can set them up quickly and easily, and also portability as they can be brought to the site where your equipment is assembled with minimal effort. For this reason Schuler values these systems highly, and sees great potential for the TrackArm in the future.
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Every minute of every day, in countless towns and cities around the world – including London, Hong Kong, Wellington, New York City, Vancouver and Las Vegas – Alexander Dennis buses carry more than 25,000 passengers. Travellers depend on high quality, reliable and comfortable Alexander Dennis buses as they go about their daily journeys. Routes are covered in conditions ranging from the extremes of tropical heat and humidity of the Far East to the dry heat of the Arizona desert and the intense cold of the Northern winters.
As a supplier of innovative, cost effective products ADL has earned a world-wide reputation for the quality of the company’s vehicles. To help preserve and further develop its stringent quality standards, ADL pursues a policy of continuous improvement. The scrupulous quality standards applied throughout the entire ADL operation are reflected in the company’s principle UK chassis manufacturing centre. Each chassis manufactured in the impressive Guilford plant undergoes meticulous dimensional inspection. As the chassis is a vehicle’s largest structural component, any small inaccuracy or miss-alignment at a given position can be significantly exaggerated in other locations.
Having identified chassis fabrication and inspection as an area where potential efficiencies and quality improvements could be made, Steve Nunn of ADL Guilford searched for a technology that would deliver the required, ease and speed of use and further improve the accuracy capability of the company’s chassis fabrication department. Having considered the alternatives, a Laser Tracker Vantage was purchased from FARO UK.
The FARO Laser Tracker is an extremely accurate, portable coordinate measuring machine that enables users to build products, optimise processes, and deliver solutions by measuring quickly, simply and precisely. Use of the FARO Laser Tracker allows the production of more competitive products, it accelerates improvement initiatives, and delivers high-performing products. With its high accuracy, large measurement range, and advanced features such as MultiView cameras, SmartFind target detection, TruADM, innovative packaging, and a water and dust resistant IP52 rating, the FARO Vantage provides a complete laser tracking solution.
Customers around the world now trust the FARO Laser Tracker to solve their everyday measurement challenges and to resolve their most complex inspection problems. Companies are making considerable saving by completing jobs faster, reducing downtime, eliminating costly scrap, and obtaining accurate, consistent and reportable measurement data.
Quality controls are an essential part of the production process. The producer of exclusive sport cars, Spyker, knows all about it. Each model is made by hand in order to ensure the highest quality vehicle time and time again. And that requires upmost precision and comprehensive quality control.
Thus, Skyper eventually ended up with FARO as a partner. The high accuracy of the FAROArm Prime in combination with it’s ease of use and wide-range meant it was ideal for the in-house inspection Spyker needed to carry out.
The FAROArm Prime delivers the highest FaroArm accuracy at an amazing value. The Prime is the ideal solution for measurements in inspection, reverse engineering, CAD-to-part analysis and for anywhere else a high-accuracy, hard-probing measurement solution is needed.
The FARO Edge ScanArm HD delivers rapid point cloud collection with extreme resolution and high accuracy – all in a compact, lightweight and easy-to-use system. The new functionalities enable users to seamlessly scan across diverse surface materials regardless of contrast, reflectivity or part complexity and without any special coatings or target placement.
The FARO Edge ScanArm HD is the most affordable, high performance contact/non-contact measurement system and is ideal for product development, inspection, and quality control and offers capabilities such as point cloud comparison with CAD, rapid prototyping, reverse engineering, and 3D modeling of free-from surfaces
One major aspect of automotive and aerospace manufacturing has long been that the critical nature of the final products they build requires their parts and sub-components to be free of defects.
However, the need for manufacturers to keep costs down and efficiency up in order to remain competitive in the marketplace has a negative effect on the manufacturers’ ability to ensure totally defect-free parts.
A check fixture is a device that allows production parts to be inspected by comparing the part to the geometry and features of the fixture. If the part and check fixture fit together, the part is “good”.These check fixtures, used in conjunction with hand tools, have provided a balance between the need to keep costs down and part integrity.
Given that check fixtures are extremely expensive and require a large time investment, it is not surprising that firms are now turning to the latest technology to help them eliminate check fixtures from their processes. Portable CMMs offer the ideal solution for keeping costs down and ensuring defect-free parts. Portable CMMs come in many forms, the most common of which are laser trackers, articulating arms and hand-held 3D Laser Scanners.
The choice of technology is based on the parts being measured and the information you need from the parts, and provides a cheaper alternative to the expense of check fixture. Portable CMMs eliminate the need for storage, maintenance and rework costs for check fixtures not currently in use.
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Evotech, based in Villa Agnedo (Trento, Italy), is a company with an international reach that manufacturers special aftermarket accessories and components for sport and naked bikes.
Particular attention is paid at Evotech to the development of products that celebrate the concepts of design, functionality and ease of assembly. Evotech is therefore one of the points of excellence of ‘Made in Italy’ manufacturing, and has been able to raise its technological level by investing a good percentage of its yearly profits in research and development and cutting-edge production facilities.
- Benelli compressor by Evotech –
In 1972, following a distinguished career in the automotive industry, Gian Paolo Dallara founded Dallara Automobili near Parma, Italy. Since then, the company has expanded, designing and building cars for
almost all of the racing competitions and winning races worldwide.
Dallara is a success story, the result of a passion for mechanics, involving the company’s 180 employees on a daily basis, with all employees at Dallara working with passion and skill on high-technology projects in order to gain the edge in the fiercely competitive world of motor racing.
In particular, it is absolutely crucial that each stage of production and assembly carried out in the factory is tested and validated using adequate measurement and control procedures.