The intelligent and comprehensive CNC solutions stand out across the line in a broad range of industries because the machines are designed to guarantee highly dynamic chipping in consistent quality. The increasingly broad range of variations and the resulting quick succession of product cycles present a huge technical challenge when it comes to reliable and flexible processes. Reichenbacher Hamual GmbH relies on vertical integration and the outstanding develop ment skills within their company, which provides them with decisive competitive advantages.
To continue optimizing their production processes and facilitate perfect coordination between speed and precise processing as well as consistent quality with utmost flexibility, Reichenbacher Hamuel GmbH has chosen FARO portable measurement technology. The first FARO Laser Tracker Vantage was purchased in 2013 in order to keep up with the increasing demands in machine assembly. Increasingly large and precise processing machines had to be installed quickly and properly, as well as configured both in house and at customer locations – a routine task for the FARO Laser Tracker.
With this instrument, it was for the first time possible to uncover weak points related to construction and manufacture in all dimensions during assembly and to counteract them accordingly. During the assembly of the machine – some of which were up to 25 meters long – the adjustment of the axles is carried out with the aid of the Laser Tracker. The live display of 3D coordinates.and the levelling function of the Laser Tracker are essential features for the measurement, configuration and subsequent documentation processes.
But the FARO Laser Tracker Vantage can be used in even more ways:
Through the synchronisation of the tracker’s position measurements using the machine control panel, the actuator can be tested and compensated as needed.
The geometric requirements that the customers demand can now be tested and documented independent of machine-specific transmitters. FARO measurement software CAM2 Measure 10 makes this process very easy and intuitive, which also significantly simplifies company communication with customers and suppliers. Linear compensation has thus become an integral part of machine assembly.
Last but not least, the Laser Tracker is still a mobile 3D-coordinate measurement device. For this reason, the Laser Tracker is regularly used to measure large-scale components as they arrive from external suppliers, and for classic quality assurance in production.
Small-scale components, complex milling and cast components, and drive components have been efficiently measured by a FARO Prime measurement arm since 2014. The measurement arm and Laser Tracker complement each other perfectly. In the meantime, the FARO Laser Tracker Vantage is valued by various divisions. This is why the decision was made to purchase an additional FARO Laser Tracker in 2014. The two Laser Tracker Vantage devices now share the workload. One is kept at the Reichenbacher Hamuel GmbH headquarters in Dörfles-Esbach, Germany, while the other is used across the globe for international projects.
The Advanced Manufacturing Show, brought to you by MWP, provides a platform for board-level decision makers, production and quality engineers to interact with the latest technology and gain a competitive edge by applying high-productivity solutions to enhance manufacturing performance, efficiency and quality.
Showcasing world class advanced manufacturing technologies, visitors will be able to review, plan and make their investment decisions for machine tools & accessories, laser, cutting tools and manufacturing software.
Co-located with the Subcon Show, The Engineer Design & Innovation Show and a world-class technology and innovation Conference led by The Engineer, this is an invaluable opportunity to gain insight from leading experts on current industry challenges and stay up-to-date on the latest manufacturing developments, best practice and new trends at one venue over three days.
Dates: 02nd – 04th Jun, 2015
Address: Hall 4, NEC, Birmingham
Stand No: A37
We are looking forward welcoming you!
Measure anything, any size, anywhere, at a fraction of the cost of other comparable systems using the FARO TrackArm.
The FARO TrackArm unites the FARO Vantage with the FaroArm into a six-degree-of-freedom probe. Switching between the Tracker and the Arm, users can reach hidden points — even around corners and inside hole features.
EKO MEĐIMURJE d.d. uses the FARO devices for quality control in manufacturing. In particular, using the FARO Laser Tracker ION is used for parts alignment and saves 5 hours of production time per day on a capital intensive SHW milling machine. Many articles have been written highlighting the revolution from bricks and mortar businesses to online shopping, but this is a story of a company that developed a brick that saves mortar, and then reinvented itself to become a metal products manufacturer with a global client base. It’s a story of Croatian innovation.
The common thread in the activities of EKO MEĐIMURJE d.d. is making things better by making them simpler – that’s why they created interlocking oversized house bricks, which save clay, mortar and brick-laying effort. Besides the brick-making plant, the company also has a retail home and garden centre. But when the real estate crisis hit Europe, EKO MEĐIMURJE d.d. wasn’t caught off-guard.
Having developed their own engineering capabilities to update their brick plants, they already had relationships in other industries and an active development department working on new ideas in the area of metal work and machining. Today, EKO has renowned global players like Liebherr, Caterpillar, Wirtgen and Komatsu on their customer list.
Zoran Zdolec, Manager of electrical facilities at EKO MEĐIMURJE, explains “We use ProEngineer CAD software to design the product in accordance with the customers requirements. Then we use modern metal forming tools to create all the parts.” EKO recently invested in two FARO devices, a Laser Tracker ION and a FaroArm Fusion accompanied by FARO CAM2 Measure 10 software and three weeks of training with Filip Donlic from Teximp d.o.o.– the FARO reseller for Croatia, Bosnia and Serbia. “Thanks to this investment EKO now has the latest in measuring tools for quality control and product documentation.”
Besides the documentation and quality control uses, EKO made one ROI calculation that really contributed to the investment decision. EKO has a SHW milling machine that is used for large parts. The milling head was equipped with a Renishaw measuring head. When parts were being aligned prior to machining using the Renishaw head, the machine is at a standstill and this process could take up to two hours for a very large part.
Filip Donlic was visiting the factory and saw that there is enough room on the machine table to begin alignment of a second part while the first part is still being milled. He recommended a FARO Laser Tracker ION for this process. “By overlapping the process of parts alignment and part milling, EKO is now saving around five hours of production time per day on this capital-intensive machine,” explains Donlic with satisfaction.
The FARO ION is now used to ensure that each part is perfectly aligned with the machine axis while another part is being finished. Once the milling head is free, the Renishaw can be used to collect a couple of reference points, but this only takes few minutes.
The SHW machine operators are not metrologists, and they work in pairs in three shifts. So the solution had to be very simple to learn and to use: Donlic created an in-software app in CAM2 Measure 10. Now operators can simply follow the on-screen instructions and reference points on the edges of the piece until the app approves the position that has been set.
EKO also uses a FaroArm Fusion for general quality control tasks on its own or in conjunction with the Laser Tracker ION when checking large parts or on parts where features obscure the laser line of sight.
Every minute of every day, in countless towns and cities around the world – including London, Hong Kong, Wellington, New York City, Vancouver and Las Vegas – Alexander Dennis buses carry more than 25,000 passengers. Travellers depend on high quality, reliable and comfortable Alexander Dennis buses as they go about their daily journeys. Routes are covered in conditions ranging from the extremes of tropical heat and humidity of the Far East to the dry heat of the Arizona desert and the intense cold of the Northern winters.
As a supplier of innovative, cost effective products ADL has earned a world-wide reputation for the quality of the company’s vehicles. To help preserve and further develop its stringent quality standards, ADL pursues a policy of continuous improvement. The scrupulous quality standards applied throughout the entire ADL operation are reflected in the company’s principle UK chassis manufacturing centre. Each chassis manufactured in the impressive Guilford plant undergoes meticulous dimensional inspection. As the chassis is a vehicle’s largest structural component, any small inaccuracy or miss-alignment at a given position can be significantly exaggerated in other locations.
Having identified chassis fabrication and inspection as an area where potential efficiencies and quality improvements could be made, Steve Nunn of ADL Guilford searched for a technology that would deliver the required, ease and speed of use and further improve the accuracy capability of the company’s chassis fabrication department. Having considered the alternatives, a Laser Tracker Vantage was purchased from FARO UK.
The FARO Laser Tracker is an extremely accurate, portable coordinate measuring machine that enables users to build products, optimise processes, and deliver solutions by measuring quickly, simply and precisely. Use of the FARO Laser Tracker allows the production of more competitive products, it accelerates improvement initiatives, and delivers high-performing products. With its high accuracy, large measurement range, and advanced features such as MultiView cameras, SmartFind target detection, TruADM, innovative packaging, and a water and dust resistant IP52 rating, the FARO Vantage provides a complete laser tracking solution.
Customers around the world now trust the FARO Laser Tracker to solve their everyday measurement challenges and to resolve their most complex inspection problems. Companies are making considerable saving by completing jobs faster, reducing downtime, eliminating costly scrap, and obtaining accurate, consistent and reportable measurement data.
Fusion for Energy (F4E), the European Union organization managing Europe’s contribution to ITER (an international nuclear fusion research and engineering megaproject), has just awarded the Franco-Italian consortium SIMIC – CNIM the contract to manufacture 70 radial plates for ITER. The contract, expected to run for 4 years and for a value in the range of 160 million EUR, is among the biggest industrial contributions of Europe’s share to the ITER toroidal field magnet system.
Amongst the mist of high-tech precision tools and machines is one of our very own FARO LaserTracker. The FARO Laser Tracker is an extremely accurate, portable coordinate measuring machine that enables you to build products, optimize processes, and deliver solutions by measuring quickly, simply and precisely.
Customers around the world trust the FARO Laser Tracker to solve their everyday measurement challenges as well as their most complex problems that simply weren’t previously possible. Companies are saving millions by completing large part inspection,alignment and machine calibration jobs faster, reducing downtime, eliminating costly scrap, and getting accurate, consistent, and reportable measurement data.
The F-35 program brings together the world’s most experienced aerospace industry leaders, including Lockheed Martin, Northrop Grumman, BAE Systems and Pratt and Whitney. The global team also includes more than 1,400 suppliers from 46 U.S. states and companies from 10 other countries around the world. This landmark project combines team expertise with sophisticated manufacturing, engineering and technological capabilities.
Among the mix is one of our own. A FARO Laser Tracker Vanatge, which is used in order to ensure precision during the construction and alignment of the F-35 wings. Misalignments can cause machine downtime and significantly decrease machine performance; however, portable CMM’s such as our FARO Laser trackers and FARO measuring arms can help to mitigate these issues.
If you would like to watch the full video, where you can catch a glimpse of our FARO Laser Tracker Vantage at work on the F-35 production line click here. Or for more details about our other FARO products then visit our website.
Have a look and see how Mercedes-Benz uses the FARO ScanArm to design and produce its M-Class.
Whether it’s small machined parts requiring precision diameters, alignment of large equipment or setting up machine tools, or even documenting entire buildings and environments, three-dimensional measurement data can help companies make more informed decisions and produce better quality products.
Read this white paper to learn more about the latest 3D measurement tools, how they work, and their common applications.
For access to other white papers on 3D measurement topics, follow this link.
Your FaroArm does a lot more than you might think
It measures, it scans, is slices and dices. Okay, the FaroArm has not worked its way into kitchens around the world yet, but it is used for a lot more than measuring parts and capturing geometries in 3D. In fact, you don’t have to look far to find FARO customers using their Arms in interesting ways, like preserving historical artifacts or designing crash test dummies.
No, your ScanArm will not cut through a hammer head and still be sharp enough to slice a red, ripe tomato. But, it can be used in all sorts of applications that you may not have considered. Here are a few.
Bringing history to life
The Smithsonian Institution uses their Edge ScanArm to create 3D models of ancient artifacts, including the remains of American naturalist, Robert Kennicott. Last year, the team put the finishing touches on a new bust of the explorer constructed from scan data and a 3D printed model of his skull. The Smithsonian isn’t alone in using the arm to document historic artifacts, either.
Own a CNC, waterjet, or robot? Use the FaroArm to trace the surface of raw materials and digitize the toolpath before ever making a cut, just like KMT RoboticSolutions. In this way, we predefine a precise shape and “teach” the machine with a high degree of accuracy. Then, use the arm to measure the finished part and check it for accuracy.
Neat little packages
Fitting square products into round boxes – and vice versa – is not always the most effective way to package your newest innovation. Instead, scan your products with the ScanArm, import that data into any number of design programs (here, here or here) and design custom packaging that fits just right. It’ll look better and do a better job of protecting your products for resale.
By adding a third-party camera to the ScanArm, we can combine real and digital imagery (augmented reality) to give the operator a virtual view of the parts to be inspected or assembled. Don’t believe it? See it here.
Making smarter dummies
Researchers from the University of Michigan Transportation Research Institute (UMTRSI) are helping to create better crash test dummies (not the Canadian folk-rock band you remember from the mid-90s) through their research of driver posture and anthropometry. By using a FaroArm to capture data on driver position and the 3D locations of body landmarks, engineers can design better dummies that accurately mimic the response of the human body during a crash.
Do you have a new or innovative way to use the arm that perhaps we haven’t mentioned here? Let us know in the comment section below or share it on Facebook.
Want to know more ways to get the most from your FaroArm? Contact FARO today and learn how.