FARO UK will be exhibiting the company’s range of innovative products at the Advanced Engineering Show, to be held at the NEC, Birmingham, on 4th and 5th November, 2015.
The annual Advanced Engineering Show is the UK’s is the must-attend event where the supply chain meet with visiting engineering & procurement decision makers.
FARO UK staff we will proving how quality improvements and time savings can be achieved by the use of FARO portable 3D measurement equipment.
FARO will be presenting a wide range of cutting-edge metrology products such as the FARO Edge with touchscreen computer for basic measurements and the FARO Laser ScanArm HD LLP featuring the lightest laser line probe for non-contact measurements. Also being demonstrated will be the FARO Gage with barcode scanner, as well as the FARO Laser Tracker Vantage for large volume measurements.
Date: 4 – 5th November 2015
Location: NEC, Birmingham
Now it’s official: paintings and pieces of art that have been scanned with the FARO Focus3D suffer no damage through heat. This has been confirmed by a report by Seibersdorf Labor GmbH.
The recordings of pieces of art or interiors of museums is quick and reliable with laser scanners – and can even be done during visiting hours thanks to the safety of scanners for eyes. Nevertheless, the question of whether pieces of art suffer damage as a result of scanning arises time and again. Reason enough for FARO to have this danger investigated in a report.
Oil paintings are seen as particularly sensitive. Paint and oil have low thermal conductivity and heat capacity values. The high-energy laser could cause an increase in the temperature on the surface and damage the substance of the painting considerably. The report does away with these fears.
For a worst case scenario, a FARO Focus3D X was set up at a distance of one metre from an oil painting – without any protective glass between the piece and the scanner. If a scan is conducted in which the scanner moves horizontally – as is customary in practice – there is a temperature increase on the surface of the oil painting of less than 1.3 degrees Celsius. Even if the head of the scanner doesn’t move and the painting is thus scanned with the laser beams for several minutes, the maximum temperature increase is under 2 degrees Celsius.
To test restorative techniques for example, it is normal to place items with oil paints in an oven for several days at over 60 degrees Celsius and so accelerate an aging process. Against this backdrop, it quickly becomes clear that a short-term temperature increase of less than 2 degrees Celsius due to the FARO Focus3D will cause no damage. This has now been confirmed in the report by Seibersdorf Labor GmbH. It also permits the conclusion that photochemical effects are very unlikely at a wavelength of 1,550 nm – good news for the use of the FARO family of laser scanners in the area of cultural assets.
In two previous posts, we have highlighted four key factors that work in harmony to optimize the performance of the Laser Line Probe HD, namely the attached 3D laser scanner of the FARO Edge ScanArm HD: the laser type, the optics, the frame rate and the laser line width.
Considering that the speed at which a camera of a Laser Line Probe captures a scanned area is measured in frames per second, we would like to emphasize that the Laser Line Probe HD’s camera uses the most advanced chipset available to deliver the fastest possible frame rate of 280 frames per second (fps). Frame rate refers to the number of times per second that the camera gathers new data on the part being scanned.
For the user the benefits are immediately evident: Higher frame rate produces faster scanning with superior resolution, delivering greater productivity. A frame rate of 280 fps delivers 2.8 times the scanning speed of a frame rate set at 100 fps. A higher frame rate also delivers superior scan resolution, because sampling a part with more points provides better reconstruction of the original part from the scanned image. Scanners with low (100 fps) frame rates are prone to producing gaps or blurs in measurement data if they were to move at the same travel speed as the Laser Line Probe HD across a part.
Intricate components can be captured in fine detail as a result of the 2,000 actual points per scanline and the new blue laser featuring noise reduction technology. Combined with the fast frame rate, the Laser Line Probe HD provides 560.000 points/second.
Do you want to learn more about the FARO Edge ScanArm HD and its Laser Line Probe HD?
Please download our tech sheet or contact us by phone 00800 3276 7253!
During the next weeks, we will post more details about the Key Design Parameters and Features that are seamlessly integrated in the FARO Laser Line Probe HD to deliver simultaneous high-definition resolution and fast scanning!
The company GTR has built a business that is now firmly established as a leading composite part supplier to the demanding motorsport market.
With regards to ease of use and impressive accuracy, GTR preferred the quality of the point clouds created by the Edge ScanArm HD when scanning.
So the FARO Edge ScanArm has helped GTR to perform a range of non-contact 3D inspection routines and to accurately capture complex and free-form surface data as a detailed 3D point cloud.
When asked about ways to improve racing cars’ performance, Colin Chapman, the founder of the iconic Lotus brand replied. “Simplify, then add lightness”. If he was alive today the innovative designer would be fascinated to see the practical application of his tongue in cheek advice, with the widespread adoption of composites throughout the world of motorsport.
The extraordinary strength to weight ratio of composite materials has enabled F1 and other series to design cars that use semi-monocoque chassis, wings, spoilers, and other parts, made from composites materials that are significantly lighter and stronger. This results in cars that are both faster and safer.
Motorsport’s transition to the use of composites as a preferred material has been aided by a small number of highly specialised companies that have the required levels of composite design and production expertise.
One such concern is GTR, the company’s founders, John Biddlecombe and Simon Kingdon-Butcher, have built a business that is now firmly established as a leading composite part supplier to the demanding motorsport market. In addition GTR now supplies the aerospace, defence, marine and automotive markets.
As many composite parts are manufactured to demanding dimensional tolerances to ensure engineering reliability and best possible aerodynamic characteristics, they present a range of problems to the metrology industry. Not only must measuring equipment exhibit the required levels of accuracy and repeatability, the dynamic nature and the continuous evolution of designs within the F1 and the aerospace market demands speed of inspection and instant data capture
Troy Hull, GTR Quality Manager explained. “Our knowledge of the use of composite within motorsport is second to none. We manufacture everything from chassis, suspension, wing assemblies and bodywork to the smallest of fairings. Now, the vast experience we have gained in this most demanding of areas has enabled GTR to gain contracts for the manufacture of composite components, mouldings and assemblies for other challenging sectors such as the defence, aerospace, automotive and gas and oil industries.
“In addition to the quality of our work, a major factor in GTR’s success is our ability to react quickly to our customers’ needs. Having invested in the best available design systems including Catia V5 and Siemens NX CAD, we are able to rapidly take all projects from concept to fully designed products tooling and on to manufacture. Our first-class production facilities, such as our 3.0M diameter autoclave, one of the five we have on site, and state-of-the-art clean rooms also add to the speed of our service.
“In accordance with our policy of providing our customers with premium quality components as quickly as possible, we recently searched for a measuring technology that would both enhance our accuracy capability and further increase our inspection throughput speed.
“Having looked at several other alternatives, we purchased an Edge ScanArm HD from FARO. In addition to its ease of use and impressive accuracy, we preferred the quality of the point clouds created by the Edge ScanArm HD when scanning. Compared to other systems, the FARO product also performed much better when scanning across a range of materials with different colours and reflective properties.
“Following a short training course, four of our operators were able to quickly understand the Edge ScanArm’s basic operation. Then, as it is so easy to use, they gained further knowledge in everyday use. All are now extremely proficient in the Edge ScanArm’s use.
“We use the FARO Edge ScanArm HD to perform a range of non-contact 3D inspection routines and to accurately capture complex and free-form surface data as a detailed 3D point cloud. We scan a wide variety of components, including items such as 5 meter aerospace wings and F1 gearbox components, down to the smallest of parts. Through the use of our ScanArm we are able to undertake first article inspection and to precisely digitise previously difficult to inspect features such as flush and gap. In addition to being quick and accurate, as FARO laser scanning is so easy to perform, we are able to verifying the most awkward of features and to include their dimensions in 3D documentation and comprehensive, easy to understand inspection reports.
“We also use the FARO Edge ScanArm HD to check components’ complex geometries against design or CAD comparison to ensure that their surface forms remain within tolerance. Additionally, on the rare occasion that no CAD files or drawings exist, we sometimes need to reverse engineer parts. The ScanArm allows us to perform a rapid scanning routine and to digitise a part and create a fully surfaced accurate CAD model for future use.
“Our Edge ScanArm HD has lived-up to each of the promises made by FARO. It has further enhanced our inspection precision levels, speeded-up our measuring routines and vastly improved our component data capture capability.”
The FARO Edge ScanArm HD combines the flexibility and the functionalities of a FARO Edge measuring Arm with the high-definition Laser Line Probe HD creating a powerful contact/non-contact portable measurement system that is ideal for challenging application requirements. It delivers rapid point cloud collection with extreme resolution and high accuracy without the need for any special coatings or target placement – all in a compact and easy-to-use system.
The systems extra wide scan stripe and fast frame rate boosts productivity by increasing coverage and reducing scanning time. Intricate components can be captured in fine detail as a result of the 2,000 actual points per scanline and the new blue laser featuring noise reduction technology. Users are able to dramatically reduce required training time with the new crosshair feature and existing LED Rangefinder functionality, which provides real-time scanning feedback.
The Edge ScanArm HD is a most affordable, high performance contact/non-contact measurement system and is ideal for a wide range of situations, including product development, inspection, and quality control and offers capabilities such as point cloud comparison with CAD, rapid prototyping, reverse engineering, and 3D modelling of free-from surfaces.
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FARO UK invites you to European Portable Metrology Conference (EPMC) 2015 which is the only event solely dedicated to portable and large volume 3D measurement technology. It is the premier technical conference in Europe dedicated solely to the use of precision dimensional measurement technology for process improvement for manufacturers.
Underpinning the event as always is the key theme of Process Improvement Through Measurement Technology. The event will give you the opportunity to learn about the latest developments in large volume and portable metrology. In particular, topics that will be covered will include:
The events takes place in Manchester from 9 – 11th November 2015. Where we will present our cutting-edge metrology products: the FARO Edge ScanArm HD with new LLP to scan challenging materials with high speed and high-definition data clarity! The FARO Gage with the barcode scanner as well as our latest and most accurate FARO Laser Tracker Vantage for large volume measurements. Also the FARO Laser Scanner Focus3D and our new handscanner FARO Freestyle3D, the only industrial-grade handheld device allowing to scan almost any kind of surfaces and environments will be shown!
In the world of wind turbines, size and shape matters. The longer its turbine blades, the more energy a turbine can capture from the wind and the greater its electricity generating capacity. In addition to size, the efficiency of a wind turbine blade is determined by the precision of its airfoil profile, a shape similar to that of an aeroplane wing.
Given the potential difficulties related to the critical measurement of the world’s largest blades, used on the record breaking V164-8.0 MW turbines, MHI Vestas Offshore Wind selected FARO laser trackers as its preferred large-volume, high-precision measuring technology.
Despite the impressive scale (80m – almost as long as a football field) of the V164-8.0 MW turbines blades, the advanced FARO instruments are able to quickly and accurately measure aerodynamic profiles and a wide range of other critical blade features.
MHI Vestas Offshore Wind is a joint venture between Vestas Wind Systems A/S and Mitsubishi Heavy Industries (MHI). The company’s sole focus is to design, manufacture, install and service wind turbines for the offshore wind industry. The company aims to drive down the cost of energy from offshore wind parks through reducing the costs and increasing efficiency.
MHI Vestas’ V164-8.0 MW prototype turbine broke the record for power production by a wind turbine in a 24 hour period from 6-7 October 2014. The turbine produced 192,000 kW/h during steady wind conditions. The power produced by the turbine in one day was enough to supply the energy needs of approximately 13,500 households.
MHI Vestas Offshore Wind’s CEO Jens Tommerup said the record demonstrates the full capacity of the V164-8.0 MW. “This power production record further underlines both the quality of the technology as well as the skills of the team involved who have been working hard to ensure the turbine is performing according to our testing schedule.”
Encouraged by the outstanding efficiency of the world’s most powerful wind turbines, MHI Vestas Offshore Wind has invested in upgrading the production hall at the Vestas Blades Technology Centre, to enable serial production of the V164-8.0 MW. The impressive Isle of Wight, UK facility was specifically designed to develop large blades for the latest wind turbines. The site has two halls, each 170m long and 50m wide, one for testing and verification, the other for blade production.
Durham Oktoberfest, the north east’s premier engineering and manufacturing show is the driving force for the promotion of engineering and manufacturing in the north east region and is being held on 22nd October 2015 at the Xcel Centre in Newton Aycliffe.
FARO offers you the opportunity at Durham Oktoberfest 2015 to meet one-on-one with FARO experts and receive a demonstration of our impressive range of 3D measurement and imaging solutions, including the FARO Arm, FARO Gage and FARO ScanArm
We are happy to also announce that our brand new FARO Edge ScanArm HD, the world’s most affordable, high performance contact & non-contact portable measurement system on the market, will be showcased and demonstrated to attendees at Durham Oktoberfest.
For more information visit the event website!
FARO UK invites you the GTMA – Make Measurement Matter event. The MMM event is a focal point for technology transfer from the science of measurement into the most demanding manufacturing environments. With keynote speakers from industry-leading ‘blue chip’ manufacturing companies, and over 45 of the country’s leading Metrology specialists,
MMM 2015, taking place on the 15th of October, provides an opportunity for you to learn more about the very latest measurement and inspection technologies and services available; knowledge that could provide a vital competitive edge.”
We will present our cutting-edge metrology products such the FARO Edge with touchscreen computer for basic measurements, FARO Laser ScanArm HD with the lightest laser line probe for non-contact measurements, the FARO Gage with barcode scanner, as well as the brand new FARO Laser Tracker Vantage for large volume measurements.
The 2015 Roadshow will be held at Kettering Conference centre, this is a free to attend event and registration is now open. Click here for more details!
CAM2 Measure 10.5 leads the market with its capability to connect multiple 3D measurement devices, within the same coordinate system, and simultaneously scan into a single seat of software on one computer. This capability allows users to seamlessly scan large objects with higher speed and more precise accuracy in order to complete 3D scanning jobs faster.
“The new CAM2 Measure 10.5 provides significant advancements that support our customers’ needs to measure faster and more efficiently with improved ease-of-use,” stated Kathleen J. Hall, Senior Vice President and Managing Director – Americas.
Significant advancements to Geometric Dimensioning and Tolerancing (GD&T) functionality provide users with streamlined analysis and visual reporting. A part inspection can now be displayed just like a print to easily visualize and determine part quality. This enhanced functionality eliminates the need to look at each feature in sequence to make the same determination.
Workflow efficiencies are maximized with the ability to automate repeat inspections by programing data analysis to automatically occur after the measurements are taken. This new capability reduces required training time, significantly reduces the risk of operator error, and accelerates job completion times.
Additional enhancements include expanded point cloud capacity and the ability to easily scan trim edges. Users are now able to collect over 20 times more data than our previous versions while maintaining accelerated processing speed. New capabilities also allow trim edges on materials such as sheet metal to be easily scanned, essentially eliminating the need to collect hard-probed measurements on part edges.
“The capability to connect multiple devices for simultaneous 3D scanning, automating repeat inspections, and enhanced GD&T functionality represent major advancements in our metrology software. We are excited to launch this new release, and further enable our customers to use our world-class products to drive productivity gains,” Ms. Hall concluded.
FARO staff will demonstrate the FARO Edge touchscreen computer for basic measurements, the FARO Laser ScanArm HD with the lightest laser line probe for non-contact measurements and the revolutionary high speed FARO Laser Scanner Focus3D for detailed 3D modeling and image documentation. To help illustrate the FARO Edge ScanArm HD LLP remarkable data-capture and transfer capabilities it will be connected to a Laser Lines 3D printer.
TCT Live is the event for Product Development and Additive Manufacturing in Europe. It is an essential event for everyone involved in the concept, design, specification and manufacturing process to learn about the latest in Additive Manufacturing, 3D Printing and other cutting edge product development software and technology.