Jan
05
2015

Automatic Press in the Automotive Sector

 

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Pressing Matters

Regardless of what the logo says and in no matter which country an automobile was assembled, the result is produced by multi-tonne presses marked with a single name: Schuler.

Schuler’s origins stretch back 175 years and with revenue exceeding one billion, Schuler is a global giant among press manufacturers.

Quality Assurance

The FaroArm Platinum and FARO Vantage Laser Tracker both offer Schuler mobility for measuring as you can set them up quickly and easily, and also portability as they can be brought to the site where your equipment is assembled with minimal effort. For this reason Schuler values these systems highly, and sees great potential for the TrackArm in the future.

Download FARO Cosmos Magazine today for the full article and more!

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Dec
04
2014

Featured White Paper: Reverse Engineering with 3D Measurement

Rev Eng

Okay, so the question is: what exactly is reverse engineering?

Reverse Engineering is the process of duplicating an existing product without the aid of drawings, documentation, or computer models.

Normally the product designer creates a drawing showing how an object is to be built and then the object is manufactured by following the design drawing.

However, with reverse engineering the steps are inverted and the object is ‘reverse engineered’ to discover its structure, function and operation. Therefore, duplication of the part is enabled by capturing physical dimensions, features and material properties.

The FARO ScanArm is a portable CMM ideally suited for reverse engineering applications. One key advantage of using the ScanArm to inspect is that soft, deformable, and complex shapes can be easily inspected without coming into contact with the part, greatly reducing the risk of damaging the item.

Interested in reading more about reverse engineering and success stories with its use? Download the full white paper here!

Nov
30
2014

FARO Edge ScanArm HD assists in World Water Speed Record Challenge

Modern-day challengers have a clear benchmark against which to measure their skill and ingenuity. The World Water Speed Record is the pinnacle of sporting achievement on water – a compelling contest by man and machine, played out on a backcloth of wind and wave, distance and time.
The current record of 317.60 mph was set by Australian Ken Warby, in Spirit of Australia on the 8th of October 1978, at Blowering Dam Reservoir, NSW, Australia. Although this impressive mark has been challenged on several occasions, the record has now stood resolute for more than 36 years.

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With the objective of bringing the Water Speed Record back to the UK, author Nigel Macknight established the ambitious Quicksilver project. Now, after much development work, experimentation and in-depth trials, an extremely efficient boat design has emerged.

With the help of the FARO Edge ScanArm HD data has been gathered relating to all of the Quicksilver boats external surfaces. The rapid capture of precise data will help to expedite the penultimate stage of the project. The FARO Edge ScanArm HD combines the flexibility and the functionalities of a FARO Edge measuring Arm with the high-definition Laser Line Probe HD creating a powerful contact/non-contact portable measurement system ideal for challenging application requirements, such as In-Process Inspection and Automotive.

Want to find out more about the Quicksilver case study? Then download a copy here. Or to find out more about our other FARO products then head to our website!

Nov
27
2014

Accurate Mold Construction Without Compromises!

HZ FbZ Züttlingen, a manufacturer of pressing tools and plastic injection, was founded in 1968 as a separate specialist department of the long-established August Läpple AG in Heilbronn, Germany.

The highest level of precision is demanded in the manufacture of tools produced by Züttlingen. The molds are milled out of a metal block on huge milling machines and then finished to an accuracy of hundredths of a millimetre. The tools must ultimately be adequate for the extreme precision requirements of the automotive industry.

[Read more …]

Nov
25
2014

Spyker makes in-house production possible with FAROArm Prime

Quality controls are an essential part of the production process. The producer of exclusive sport cars, Spyker, knows all about it. Each model is made by hand in order to ensure the highest quality vehicle time and time again. And that requires upmost precision and comprehensive quality control.

Thus, Skyper eventually ended up with FARO as a partner. The high accuracy of the FAROArm Prime in combination with it’s ease of use and wide-range meant it was ideal for the in-house inspection Spyker needed to carry out.

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The FAROArm Prime delivers the highest FaroArm accuracy at an amazing value. The Prime is the ideal solution for measurements in inspection, reverse engineering, CAD-to-part analysis and for anywhere else a high-accuracy, hard-probing measurement solution is needed.

To find out more about Skyper and FARO’s involvement in the inspection process, then download our full case study, or head to our website to find out more about what FARO can do for you!

Nov
21
2014

F-35 Lightning II Fighter Jet Production Line – FARO Laser Tracker Vantage

The F-35 program brings together the world’s most experienced aerospace industry leaders, including Lockheed Martin, Northrop Grumman, BAE Systems and Pratt and Whitney. The global team also includes more than 1,400 suppliers from 46 U.S. states and companies from 10 other countries around the world. This landmark project combines team expertise with sophisticated manufacturing, engineering and technological capabilities.

 

F-35 FARO Laser Tracker Vantage

 

Among the mix is one of our own. A FARO Laser Tracker Vanatge, which is used in order to ensure precision during the construction and alignment of the F-35 wings. Misalignments can cause machine downtime and significantly decrease machine performance; however, portable CMM’s such as our FARO Laser trackers and FARO measuring arms can help to mitigate these issues.

If you would like to watch the full video, where you can catch a glimpse of our FARO Laser Tracker Vantage at work on the F-35 production line click here. Or for more details about our other FARO products then visit our website.

 

Nov
19
2014

No component goes unchecked at Mürdter

Mürdter

When it comes to quality assurance at the automotive supplier Mürdter, nothing is left to chance. Each product is checked with a FARO measuring arm in order to guarantee that only flawless components are distributed to their customers.

Mürdter specialise in metal and plastic processing and every day the development engineers at Mürdter ask themselves the same basic question: How can we make this component even lighter without sacrificing quality?

[Read more …]

Nov
11
2014

FARO Technologies launch CAM2® SmartInspect 1.2

We at FARO are proud to announce the release of the our FARO CAM2 SmartInspect 1.2 , the industry’s first full-featured portable software for basic geometric measurements, without CAD, for our FARO Laser tracker and FARO measuring arms.

The release reinforces our FARO’s continued commitment to simplify 3D measurement. CAM2 SmartInspect 1.2 will now interface with FARO’s Laser Trackers, providing a simple and efficient solution for those who require the accuracy and large measurement volume provided by the capabilities of laser trackers, but not the complexity of  CAD-based software.

 

SmartInspect

 

CAM2 SmartInspect 1.2 has been optimized to run on all Microsoft Windows™ based Touch PCs or Touchpads, providing users a new way to interact with inspection data and measurement devices. The addition of touch capability makes the software ideal for fully mobile measurement applications and establishes it as the first portable metrology software for laser trackers and measuring arms on the market.

Additional new features include a Move Device™ function, which streamlines the inspection of large parts, particularly when frequent repositioning is needed. Users can now move their device during the measurement process and measure their part from different positions. By enabling quick identification of correct target correspondence, time requirements to relocate (leapfrog) the arm or tracker is reduced along with the potential for error.

Other innovative advancements are the voice operation and audible feedback functionalities. The voice operation feature enables users to provide instructions using voice commands, allowing for hands-free operation and resulting in both reduced measurement times and improved mobility. The audible feedback feature provides real-time relay of information, alerting the user when a bad measurement has occurred or when the laser tracker beam has been broken.

For more information on CAM2 SmartInspect 1.2, click here!

Nov
07
2014

Video: Ultrafast Rim Inspection – FARO Edge ScanArm HD

The FARO Edge ScanArm HD delivers rapid point cloud collection with extreme resolution and high accuracy – all in a compact, lightweight and easy-to-use system. The new functionalities enable users to seamlessly scan across diverse surface materials regardless of contrast, reflectivity or part complexity and without any special coatings or target placement.

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The FARO Edge ScanArm HD is the most affordable, high performance contact/non-contact measurement system and is ideal for product development, inspection, and quality control and offers capabilities such as point cloud comparison with CAD, rapid prototyping, reverse engineering, and 3D modeling of free-from surfaces

Check out the new Faro Edge ScanArm HD video or visit our website to find out more!

 

Nov
03
2014

Featured White Paper: Laser Trackers Shrink Aircraft-Sized Manufacturing Problems

Due to the sheer size of aircraft and their need for careful, aircraft manufacturing has always been difficult.

In the past, large structures such as wings or fuselages were difficult to make alike because there was no good way to measure them. With the advent of the laser tracker, precise, rapid, reproducible measuring over long distances finally became a reality.

A laser tracker can be set up anywhere, in a design studio or factory, and its vast operating range is large enough to capture the wing of the biggest planes ever conceived! Operation of the laser tracker is also simple, making it the perfect tool for tackling the ‘aircraft-sized problems’ of the aerospace industry.

Click here to download the full white paper and more!

FARO Laser Tracker Vantage



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