In two previous posts, we have highlighted four key factors that work in harmony to optimize the performance of the Laser Line Probe HD, namely the attached 3D laser scanner of the FARO Edge ScanArm HD: the laser type, the optics, the frame rate and the laser line width.
Considering that the speed at which a camera of a Laser Line Probe captures a scanned area is measured in frames per second, we would like to emphasize that the Laser Line Probe HD’s camera uses the most advanced chipset available to deliver the fastest possible frame rate of 280 frames per second (fps). Frame rate refers to the number of times per second that the camera gathers new data on the part being scanned.
For the user the benefits are immediately evident: Higher frame rate produces faster scanning with superior resolution, delivering greater productivity. A frame rate of 280 fps delivers 2.8 times the scanning speed of a frame rate set at 100 fps. A higher frame rate also delivers superior scan resolution, because sampling a part with more points provides better reconstruction of the original part from the scanned image. Scanners with low (100 fps) frame rates are prone to producing gaps or blurs in measurement data if they were to move at the same travel speed as the Laser Line Probe HD across a part.
Intricate components can be captured in fine detail as a result of the 2,000 actual points per scanline and the new blue laser featuring noise reduction technology. Combined with the fast frame rate, the Laser Line Probe HD provides 560.000 points/second.
Do you want to learn more about the FARO Edge ScanArm HD and its Laser Line Probe HD?
Please download our tech sheet or contact us by phone 00800 3276 7253!
During the next weeks, we will post more details about the Key Design Parameters and Features that are seamlessly integrated in the FARO Laser Line Probe HD to deliver simultaneous high-definition resolution and fast scanning!
The company GTR has built a business that is now firmly established as a leading composite part supplier to the demanding motorsport market.
With regards to ease of use and impressive accuracy, GTR preferred the quality of the point clouds created by the Edge ScanArm HD when scanning.
So the FARO Edge ScanArm has helped GTR to perform a range of non-contact 3D inspection routines and to accurately capture complex and free-form surface data as a detailed 3D point cloud.
When asked about ways to improve racing cars’ performance, Colin Chapman, the founder of the iconic Lotus brand replied. “Simplify, then add lightness”. If he was alive today the innovative designer would be fascinated to see the practical application of his tongue in cheek advice, with the widespread adoption of composites throughout the world of motorsport.
The extraordinary strength to weight ratio of composite materials has enabled F1 and other series to design cars that use semi-monocoque chassis, wings, spoilers, and other parts, made from composites materials that are significantly lighter and stronger. This results in cars that are both faster and safer.
Motorsport’s transition to the use of composites as a preferred material has been aided by a small number of highly specialised companies that have the required levels of composite design and production expertise.
One such concern is GTR, the company’s founders, John Biddlecombe and Simon Kingdon-Butcher, have built a business that is now firmly established as a leading composite part supplier to the demanding motorsport market. In addition GTR now supplies the aerospace, defence, marine and automotive markets.
As many composite parts are manufactured to demanding dimensional tolerances to ensure engineering reliability and best possible aerodynamic characteristics, they present a range of problems to the metrology industry. Not only must measuring equipment exhibit the required levels of accuracy and repeatability, the dynamic nature and the continuous evolution of designs within the F1 and the aerospace market demands speed of inspection and instant data capture
Troy Hull, GTR Quality Manager explained. “Our knowledge of the use of composite within motorsport is second to none. We manufacture everything from chassis, suspension, wing assemblies and bodywork to the smallest of fairings. Now, the vast experience we have gained in this most demanding of areas has enabled GTR to gain contracts for the manufacture of composite components, mouldings and assemblies for other challenging sectors such as the defence, aerospace, automotive and gas and oil industries.
“In addition to the quality of our work, a major factor in GTR’s success is our ability to react quickly to our customers’ needs. Having invested in the best available design systems including Catia V5 and Siemens NX CAD, we are able to rapidly take all projects from concept to fully designed products tooling and on to manufacture. Our first-class production facilities, such as our 3.0M diameter autoclave, one of the five we have on site, and state-of-the-art clean rooms also add to the speed of our service.
“In accordance with our policy of providing our customers with premium quality components as quickly as possible, we recently searched for a measuring technology that would both enhance our accuracy capability and further increase our inspection throughput speed.
“Having looked at several other alternatives, we purchased an Edge ScanArm HD from FARO. In addition to its ease of use and impressive accuracy, we preferred the quality of the point clouds created by the Edge ScanArm HD when scanning. Compared to other systems, the FARO product also performed much better when scanning across a range of materials with different colours and reflective properties.
“Following a short training course, four of our operators were able to quickly understand the Edge ScanArm’s basic operation. Then, as it is so easy to use, they gained further knowledge in everyday use. All are now extremely proficient in the Edge ScanArm’s use.
“We use the FARO Edge ScanArm HD to perform a range of non-contact 3D inspection routines and to accurately capture complex and free-form surface data as a detailed 3D point cloud. We scan a wide variety of components, including items such as 5 meter aerospace wings and F1 gearbox components, down to the smallest of parts. Through the use of our ScanArm we are able to undertake first article inspection and to precisely digitise previously difficult to inspect features such as flush and gap. In addition to being quick and accurate, as FARO laser scanning is so easy to perform, we are able to verifying the most awkward of features and to include their dimensions in 3D documentation and comprehensive, easy to understand inspection reports.
“We also use the FARO Edge ScanArm HD to check components’ complex geometries against design or CAD comparison to ensure that their surface forms remain within tolerance. Additionally, on the rare occasion that no CAD files or drawings exist, we sometimes need to reverse engineer parts. The ScanArm allows us to perform a rapid scanning routine and to digitise a part and create a fully surfaced accurate CAD model for future use.
“Our Edge ScanArm HD has lived-up to each of the promises made by FARO. It has further enhanced our inspection precision levels, speeded-up our measuring routines and vastly improved our component data capture capability.”
The FARO Edge ScanArm HD combines the flexibility and the functionalities of a FARO Edge measuring Arm with the high-definition Laser Line Probe HD creating a powerful contact/non-contact portable measurement system that is ideal for challenging application requirements. It delivers rapid point cloud collection with extreme resolution and high accuracy without the need for any special coatings or target placement – all in a compact and easy-to-use system.
The systems extra wide scan stripe and fast frame rate boosts productivity by increasing coverage and reducing scanning time. Intricate components can be captured in fine detail as a result of the 2,000 actual points per scanline and the new blue laser featuring noise reduction technology. Users are able to dramatically reduce required training time with the new crosshair feature and existing LED Rangefinder functionality, which provides real-time scanning feedback.
The Edge ScanArm HD is a most affordable, high performance contact/non-contact measurement system and is ideal for a wide range of situations, including product development, inspection, and quality control and offers capabilities such as point cloud comparison with CAD, rapid prototyping, reverse engineering, and 3D modelling of free-from surfaces.
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Stampinox S.r.l., a leading company in the hot-forged special fasteners sector, is located in Merone, Italy, halfway between Como and Lecco. It manufactures fasteners with no dimension limits and with diameters as small as M6 (metric system) or ¼” (imperial system), in alloy and stainless steels, titanium, duplex, super duplex and special alloys and materials.
Highly qualified personnel carry out control activities using inspection and testing systems and up-to-date procedures. The use of control instruments capable of preventing the waste of materials and time is also fundamental. “In recent years,” Stefano Marelli explains, “many of our clients have started requesting fasteners with increasingly strict tolerances to be used on parts with shapes and dimensions that are very difficult to measure. With traditional measurement instruments, it was extremely laborious to check measurements and concentricity, planarity and linearity rations on elements that are so small and, at times, also difficult to reach. We also tried out other types of solutions, such as mechanical sensors and probes, but we were never completely satisfied”.
Stampinox therefore decided to acquire a more technologically advanced instrument, the FARO Edge portable coordinate measurement machine (CMM). Stefano Marelli explained: “We have found the FARO Edge to be the ideal instrument to meet our needs. It is capable of easily checking product quality using 3D inspections and measurements, dimensional analysis and CAD comparisons. It is also much more flexible than other 3D measurement devices: it can be used in the metrology room as well as on-machine right in the workshop. This last feature is particularly useful and convenient, since it enables us to speed up in-process as well as end-of-process controls. That saves us precious time.”
The FARO Edge measurement arm uses next-generation technology to guarantee top-of-the-line performance and reliability. Users will also find the device even simpler to use due to its integrated computer touchscreen. Stefano Marelli continued: “It was quite straightforward to begin using the measurement arm at our company. The FARO technicians who worked alongside us during the initial period of training and support helped us to appreciate how easy it is to use. It is no coincidence that the FARO Edge is used not only by measurement personnel, but also by other non-specialist staff.”
Today, about one year since it was purchased, the FARO Edge has become an indispensable tool in the Stampinox workshop. Stefano Marelli stated: “When it comes to verifying tolerances in particular, this instrument provides extremely high levels of repeatability and accuracy, fully in line with the objectives we had set for ourselves. However, it is especially the measurement acquisition speed that has left us absolutely satisfied: with the FARO device, the speed of control operations has increased considerably, typically by around 20-30%.” To sum up, as confirmed by Stefano Marelli, this device has turned out to be an important and crucial investment for Stampinox: “The FARO Edge has allowed us to take a significant step forward, as it enables us to sell complex products that we previously had the technical capability of manufacturing, but were not able to measure adequately.”
Quality controls are an essential part of the production process. The producer of exclusive sport cars, Spyker, knows all about it. Each model is made by hand in order to ensure the highest quality vehicle time and time again. And that requires upmost precision and comprehensive quality control.
Thus, Skyper eventually ended up with FARO as a partner. The high accuracy of the FAROArm Prime in combination with it’s ease of use and wide-range meant it was ideal for the in-house inspection Spyker needed to carry out.
The FAROArm Prime delivers the highest FaroArm accuracy at an amazing value. The Prime is the ideal solution for measurements in inspection, reverse engineering, CAD-to-part analysis and for anywhere else a high-accuracy, hard-probing measurement solution is needed.
The FARO Edge ScanArm HD delivers rapid point cloud collection with extreme resolution and high accuracy – all in a compact, lightweight and easy-to-use system. The new functionalities enable users to seamlessly scan across diverse surface materials regardless of contrast, reflectivity or part complexity and without any special coatings or target placement.
The FARO Edge ScanArm HD is the most affordable, high performance contact/non-contact measurement system and is ideal for product development, inspection, and quality control and offers capabilities such as point cloud comparison with CAD, rapid prototyping, reverse engineering, and 3D modeling of free-from surfaces
Due to the sheer size of aircraft and their need for careful, aircraft manufacturing has always been difficult.
In the past, large structures such as wings or fuselages were difficult to make alike because there was no good way to measure them. With the advent of the laser tracker, precise, rapid, reproducible measuring over long distances finally became a reality.
A laser tracker can be set up anywhere, in a design studio or factory, and its vast operating range is large enough to capture the wing of the biggest planes ever conceived! Operation of the laser tracker is also simple, making it the perfect tool for tackling the ‘aircraft-sized problems’ of the aerospace industry.
Click here to download the full white paper and more!
FARO UK invites you to the Large Volume Metrology Conference & Exhibition (LVMC), the only European event solely dedicated to portable and large volume 3D measurement technology.
We will be presenting our cutting-edge metrology products: the FARO Edge ScanArm HD, with a built-in touchscreen computer and new Laser Line Probe HD; the FARO Gage with the barcode scanner, the revolutionary FARO Laser Scanner Focus3D, as well as our latest and most accurate FARO Laser Tracker Vantage for large volume measurements.
The LVMC offers you the unique opportunity to see presentations from industry experts, view the latest equipment from the world’s leading suppliers, network and share ideas, talk to suppliers and increase your awareness of the European and worldwide industries.
Date: 19th November – 20th November 2014.
Location: Mercure Manchester Piccadilly
Visit the official exhibition website to register your visit!
FARO UK is happy to announce that we will be participating at this year’s Aero Engineering 2014!
Now in its 6th year, the ‘Aero Engineering Show’ 2014 will host 200+ specialist aerospace-related exhibitors displaying solutions ranging from materials processing technologies to digital design & manufacturing solutions, from test & measurement to process engineering…and much more.
Aero Engineering gives you the unique opportunity to see the leading technology suppliers & supply chain partners/services supporting current & future aerospace engineering supply chain programmes.
At the event we will show you how you can both save time and improve quality by using our portable 3D measurement equipment such as the FARO Gage, FARO Laser Tracker, FaroArm and the brand new FARO Edge ScanArm HD.
Date: 11-12th November
Stand: G38, Hall 5
Location: NEC, Birmingham
For more information visit the official Aero Engineering website or email firstname.lastname@example.org
Durham Oktoberfest, the north east’s premier engineering and manufacturing show is the driving force for the promotion of engineering and manufacturing in the north east region and is being held on 23rd October 2014 at the Xcel Centre in Newton Aycliffe.
FARO offers you the opportunity at Durham Oktoberfest 2014 to meet one-on-one with FARO experts and receive a demonstration of our impressive range of 3D measurement and imaging solutions, including the FARO Arm, FARO Gage and FARO ScanArm
We are happy to also announce that our brand new FARO Edge ScanArm HD, the world’s most affordable, high performance contact & non-contact portable measurement system on the market, will be showcased and demonstrated to attendees at Durham Oktoberfest.
Date: 23rd October
Stand No: 83
Location: The Xcel Centre
Long Tens Way
Aycliffe Business Park
County Durham DL5 6AP
For more information visit the event website or email email@example.com
In 1972, following a distinguished career in the automotive industry, Gian Paolo Dallara founded Dallara Automobili near Parma, Italy. Since then, the company has expanded, designing and building cars for
almost all of the racing competitions and winning races worldwide.
Dallara is a success story, the result of a passion for mechanics, involving the company’s 180 employees on a daily basis, with all employees at Dallara working with passion and skill on high-technology projects in order to gain the edge in the fiercely competitive world of motor racing.
In particular, it is absolutely crucial that each stage of production and assembly carried out in the factory is tested and validated using adequate measurement and control procedures.