The Dancing Faun was discovered on October 26, 1830 in the ruins of the most opulent Roman home discovered at Pompeii: the House of the Faun, as it later became known, which was also home to the Alexander Mosaic. The Faun is thought to be either a 2nd-century Greek original, or a very high-quality Roman copy.
With help from the FARO Edge ScanArm HD, Cosmo Wenman were able to scan a 18th-centruy plaster cast of the Faun at the Skulpturhalle Basel museum. The scan did however require some digital resculpting to restore loss of detail in the plaster and to restore two broken fingers on his left hand. With this Cosmo Wenman plan to use the 3D scanned data to cast a 1:1 copy in bronze, the first of its kind.
Ideal for capturing highly accurate and detailed historical artifacts, the FARO Edge Scan Arm can enable the reverse engineering or even aid in the restoration of artefacts just like that of the Dancing Faun. However the products versatility means that, no matter what you are up against, be it a need to perform 3D inspections, CAD-to-part analysis or alignments – FARO’s portable CMMs are the industry standard in Metrology.
Stampinox S.r.l., a leading company in the hot-forged special fasteners sector, is located in Merone, Italy, halfway between Como and Lecco. It manufactures fasteners with no dimension limits and with diameters as small as M6 (metric system) or ¼” (imperial system), in alloy and stainless steels, titanium, duplex, super duplex and special alloys and materials.
Highly qualified personnel carry out control activities using inspection and testing systems and up-to-date procedures. The use of control instruments capable of preventing the waste of materials and time is also fundamental. “In recent years,” Stefano Marelli explains, “many of our clients have started requesting fasteners with increasingly strict tolerances to be used on parts with shapes and dimensions that are very difficult to measure. With traditional measurement instruments, it was extremely laborious to check measurements and concentricity, planarity and linearity rations on elements that are so small and, at times, also difficult to reach. We also tried out other types of solutions, such as mechanical sensors and probes, but we were never completely satisfied”.
Stampinox therefore decided to acquire a more technologically advanced instrument, the FARO Edge portable coordinate measurement machine (CMM). Stefano Marelli explained: “We have found the FARO Edge to be the ideal instrument to meet our needs. It is capable of easily checking product quality using 3D inspections and measurements, dimensional analysis and CAD comparisons. It is also much more flexible than other 3D measurement devices: it can be used in the metrology room as well as on-machine right in the workshop. This last feature is particularly useful and convenient, since it enables us to speed up in-process as well as end-of-process controls. That saves us precious time.”
The FARO Edge measurement arm uses next-generation technology to guarantee top-of-the-line performance and reliability. Users will also find the device even simpler to use due to its integrated computer touchscreen. Stefano Marelli continued: “It was quite straightforward to begin using the measurement arm at our company. The FARO technicians who worked alongside us during the initial period of training and support helped us to appreciate how easy it is to use. It is no coincidence that the FARO Edge is used not only by measurement personnel, but also by other non-specialist staff.”
Today, about one year since it was purchased, the FARO Edge has become an indispensable tool in the Stampinox workshop. Stefano Marelli stated: “When it comes to verifying tolerances in particular, this instrument provides extremely high levels of repeatability and accuracy, fully in line with the objectives we had set for ourselves. However, it is especially the measurement acquisition speed that has left us absolutely satisfied: with the FARO device, the speed of control operations has increased considerably, typically by around 20-30%.” To sum up, as confirmed by Stefano Marelli, this device has turned out to be an important and crucial investment for Stampinox: “The FARO Edge has allowed us to take a significant step forward, as it enables us to sell complex products that we previously had the technical capability of manufacturing, but were not able to measure adequately.”
Machined parts have long been reserved for industrial markets. However, they have recently started being used in the construction industry to meet the demands of architects who are continually pushing the boundaries in both their architectural designs and their choice of materials. As a result, building professionals must find different ways of working, breaking their habit of making on-site adjustments, which would be impossible (as machine tools are not portable) or extremely costly for these kinds of parts. Cambium – an industrial company that has diversified into the construction industry – has understood this change perfectly, as Thomas Mermillod, Head of Research and Development at the company, explains: “It is essential for the parts to fit together well, which means it is necessary to have a very precise knowledge of the topography of the site and to position the first pieces with a high degree of accuracy. With the Focus3D laser scanner and FARO Laser Tracker, we are able to meet this challenge.” While new construction is not simple, renovation projects are even more complicated as the geometrical layout of the site is generally notprecisely known.
Cambium was recently faced with this situation when it participated in the renovation of the concert hall in the Maison de la Radio in Paris. Cambium was selected to manufacture and install the wooden panels of the 140 m2 acoustic reflector hanging from the ceiling in the hall. The company made 200 wooden panels, each one unique, with curved shapes and grooves of different shapes and widths. As sound quality is crucial for the reputation of a concert hall, it was imperative to respect every detail of the requirements set out by the acoustics experts (the Japanese firm Nagata Acoustics). “Without the Laser Tracker, we would not have been able to complete this project. We used the tracker to check the panels after manufacture and particularly when positioning the first panel, as this first element is crucial for the arrangement of all the parts of the structure. This long-range tool is very convenient to use: the camera was located on the ground and guided us as we positioned the panels 12 m above ground level. The tool’s range is also ideal for largescale projects, so we were able to work for an entire day without changing its position,” said Thomas Mermillod.
Cambium has been using the FARO Laser Tracker for eight years. The company uses it for the two main tasks for which laser trackers are employed – control and alignment aid. Initially, Cambium also used the tracker for scanning sites and buildings, which was a bit tedious because this required a point-by-point survey. As the Focus v laser scanner automatically creates a point cloud, things have become much easier. The tool proved to be invaluable in the renovation of the concert hall in the Maison de la Radio. It allowed Cambium to create a plan of the architecturally complex hall, which has almost no flat areas (vertical or horizontal) or angles, but many curves. “Another very important aspect of the FARO product range is that it is very easy to use the laser tracker and laser scanner within the same reference framework and using the same software (PolyWorks, in our case),” concludes Thomas Mermillod.
When an accident occurs a reliable rapid documentation is essential for forensic purposes.
Police forces and crime scene investigators alike often turn to FARO’s Focus3D Laser Scanner to ensure the capture and recording of the entire scene in 3D. However the capturing of details in narrow or not easily accessible areas where scanning with a tripod can be difficult.
Providing the highest efficiency in its field coupled with the added time saving, due to both the mobility of the scanner and its intuitive acquisition of gathered data the FARO Freestyle3D really is a perfect accompaniment to our FARO Focus3D Laser Scanner.
Not only can police officers and investigators rapidly capture any event scene in great detail, allowing for delay minimization, the FARO Freestyle3D scan data can be easily transferred to a computer for further processing and the merging with other point clouds to deliver an absolute 3D .
The new FARO Scanner Freestyle3D, a handheld scanner for professionals provides a fast and easy to use scanning solution with verifiable accuracy of the 3D colour scan data.
Moreover, the handheld 3D scanner maximises your productivity offering fast data acquisition, real-time visualisation and the largest scan volume on the market. With this the scan time in the field is reduced enormously during the point cloud acquisition as well as with the processing of your scan results.
The 3D scan data can easily be imported into all commonly used software solution to aid crime scene and forensic reconstruction.
The FARO Freestyle3D ensures a high degree of confidence on acquired data required by crime scene and forensic investigation, whilst it effortlessly captures the 3D data of almost any type of surface. The ability to quickly record a detailed point cloud of the scene and visulise the results on the tablet in real time really sets it apart from conventional measuring techniques.
FARO Technologies, Inc., the world’s most trusted source for 3D measurement, imaging, and realization technology, announces the release of the new FARO Freestyle3D Handheld Laser Scanner, an easy, intuitive device for use in Architecture, Engineering and Construction (AEC), Law Enforcement, and other industries.
The FARO Freestyle3D is equipped with a Microsoft Surface™ tablet and offers unprecedented real-time visualization by allowing the user to view point cloud data as it is captured. The Freestyle3D scans to a distance of up to three 3 meters and captures up to 88K points per second with accuracy better than 1.5mm. The patent-pending, self-compensating optical system also allows users to start scanning immediately with no warm up time required.
“The Freestyle3D is the latest addition to the FARO 3D laser scanning portfolio and represents another step on our journey to democratize 3D scanning. Following the successful adoption of our FARO Focus 3D Scanners for long-range scanning, we’ve developed a scanner that provides customers with the same intuitive feel and ease-of-use in a handheld device.”
The portability of Freestyle3D enables users to maneuver and scan in tight and hard-to-reach areas such as car interiors, under tables and behind objects making it ideal for crime scene data collection or architectural preservation and restoration activities. Memory-scan technology enables Freestyle3D users to pause scanning at any time and then resume data collection where they left off without the use of artificial targets.
Regardless of what the logo says and in no matter which country an automobile was assembled, the result is produced by multi-tonne presses marked with a single name: Schuler.
Schuler’s origins stretch back 175 years and with revenue exceeding one billion, Schuler is a global giant among press manufacturers.
The FaroArm Platinum and FARO Vantage Laser Tracker both offer Schuler mobility for measuring as you can set them up quickly and easily, and also portability as they can be brought to the site where your equipment is assembled with minimal effort. For this reason Schuler values these systems highly, and sees great potential for the TrackArm in the future.
Download FARO Cosmos Magazine today for the full article and more!
Okay, so the question is: what exactly is reverse engineering?
Reverse Engineering is the process of duplicating an existing product without the aid of drawings, documentation, or computer models.
Normally the product designer creates a drawing showing how an object is to be built and then the object is manufactured by following the design drawing.
However, with reverse engineering the steps are inverted and the object is ‘reverse engineered’ to discover its structure, function and operation. Therefore, duplication of the part is enabled by capturing physical dimensions, features and material properties.
The FARO ScanArm is a portable CMM ideally suited for reverse engineering applications. One key advantage of using the ScanArm to inspect is that soft, deformable, and complex shapes can be easily inspected without coming into contact with the part, greatly reducing the risk of damaging the item.
Interested in reading more about reverse engineering and success stories with its use? Download the full white paper here!
Modern-day challengers have a clear benchmark against which to measure their skill and ingenuity. The World Water Speed Record is the pinnacle of sporting achievement on water – a compelling contest by man and machine, played out on a backcloth of wind and wave, distance and time.
The current record of 317.60 mph was set by Australian Ken Warby, in Spirit of Australia on the 8th of October 1978, at Blowering Dam Reservoir, NSW, Australia. Although this impressive mark has been challenged on several occasions, the record has now stood resolute for more than 36 years.
With the objective of bringing the Water Speed Record back to the UK, author Nigel Macknight established the ambitious Quicksilver project. Now, after much development work, experimentation and in-depth trials, an extremely efficient boat design has emerged.
With the help of the FARO Edge ScanArm HD data has been gathered relating to all of the Quicksilver boats external surfaces. The rapid capture of precise data will help to expedite the penultimate stage of the project. The FARO Edge ScanArm HD combines the flexibility and the functionalities of a FARO Edge measuring Arm with the high-definition Laser Line Probe HD creating a powerful contact/non-contact portable measurement system ideal for challenging application requirements, such as In-Process Inspection and Automotive.
Quality controls are an essential part of the production process. The producer of exclusive sport cars, Spyker, knows all about it. Each model is made by hand in order to ensure the highest quality vehicle time and time again. And that requires upmost precision and comprehensive quality control.
Thus, Skyper eventually ended up with FARO as a partner. The high accuracy of the FAROArm Prime in combination with it’s ease of use and wide-range meant it was ideal for the in-house inspection Spyker needed to carry out.
The FAROArm Prime delivers the highest FaroArm accuracy at an amazing value. The Prime is the ideal solution for measurements in inspection, reverse engineering, CAD-to-part analysis and for anywhere else a high-accuracy, hard-probing measurement solution is needed.