In recent years, modern machine factories have made a strong shift in professionalizing their measuring solutions. In particular engineering factories made for specialized industries such as automotive, Oil and Gas. The main reason is that these sectors constantly require new machinery to be integrated in existing production lines. Accuracy is always a key element in this engineering process, therefore, machine factories are making a shift from manual measurements to new solutions such as 3D laser measurement.
Westerhof BV is a versatile and modern machine factory that has been going strong in the Nether-lands for over 50 years. One of Westerhof ’s main tasks is the conceptualisation, creation and imple-mentation of new machinery in existing production lines. A high level of accuracy in the preliminary measurements is vital for the basis of a precise 3D model of the machine. In the past this was the main problem as all Westerhof ’s measurements for their 3D models were done manually.
“If that happens, we have to reengineer the entire machine, causing a large financial cost for both us and the client. Because if this, we looked for a solution that gave us perfect accuracy, to avoid these mistakes,” Thijs Lenferink, commercial technical advisor at Westerhof BV explains.
The engineers at Westerhof found this solution in the FARO Focus 3D X130 laser scanner and the FARO Gage, which were able to provide the accuracy that was required for their clients. “We did some market research and eventually chose the FARO Focus 3D X130 and the FARO® Gage for the creation of 3D models and gauging of existing machinery, due to their accuracy, high quality and user-friendliness,” Lenferink explains.
As part of its services to clients especially those in the gas and electricity sector, ARGON offers measuring solutions to determine when maintenance of its devices is necessary. Careful decisions regarding maintenance have to be as cost effective as possible.
Before going over to the FARO Edge ScanArm and FARO Laser Tracker, ARGON saw that the previous hardware that was offered didn´t meet ARGON´s requirements according to Stijn De Leener, Finance, HR and Administration at ARGON: “The previous devices were too difficult to handle for our engineers and especially for the clients. In addition, the point cloud was too small for our line of work and the accuracy needed improvement since the more accurate you can be, the better informed your decisions can be. Because of this we made the switch to the FARO Edge ScanArm and this in combination with the FARO Laser Line Probe has brought spectacular results.”
3D CORROSION SCANNING WITH THE FARO EDGE SCANARM
As part of its pipeline integrity management, a main independent operator of both the natural gas transmission and storage infrastructure in Belgium monitors corrosion on its gas transport pipelines with the help of ARGON and the FARO ScanArm. 3D scanning increases the accuracy of the corrosion measurements, leading to better informed decisions and lower repair costs. Quantification of this corrosion is not easy since pipes are curved and corroded spots have complex shapes. Traditional measurement methods like calipers are often unusable and very conservative, giving less accurate values of the corrosion state. Using the FARO ScanArm, ARGON is able to make a 3D copy of a corroded area.
The next generation of automated probes offer advanced in-process inspection for integration and infrastructure at minimal costs.
The FARO Factory Array Imager is a scanner with extremely high accuracy for contactless measurements which, with its blue-light technology measurement, within seconds computes several million 3D coordinates on component surfaces – regardless of colour, texture, reflectance or ambient light.
Structured light and stereo recordings open up new possibilities in 3D measurement & inspection and reverse engineering. The new optical 3D measurement system by FARO, the FARO Factory Array Imager, combines the two processes and complements them with high-performance 3D processing.
The combination of flexibility, portability, speed and accuracy makes the compact and light FARO Factory Array Imager an ideal but cost-effective solution for 3D data capture or reverse engineering of components or modules in many different industries, such as automotive, aviation and space flight, and mechanical and plant engineering.
A new special of the BBC One show Pompeii: New Secrets Revealed with Mary Beard has helped uncover some myteries in Pompeii. This is one of the most iconic archaeological sites and with the use of the FARO Laser Scanner Focus3D unearthed the human stories behind the casts hidden underground. The presenter of the show Mary Beard is a passionate TV historian who wanted to find out the truth the bodies underneath the ashes. This ancient city was destroyed by volcanic ash and pumice during the eruption of Mount Vesuvius in AD 79. Researchers were able to examine in detail the remains of bodies to find out more about how these people lived their lives thousands of years ago.
The precise yet simple laser scanner is especially suited to the outdoors due to its small size and lightweight capabilities. The FARO Focus3D Laser scanner was able to perform the most detailed scan of the archaeological site and was shown on the BBC One show for the world to see. The Focus3D can create a precise, virtual copy of the scanned objects at millimetre accuracies in only minutes by capturing up to 976,000 data points per second. Estelle Lazer from the University of Sydney was able along with her team to help Mary unpick the remains which are preserved in Pompeii.
Previously a bank, now a large restaurant of 720 metres, with a capacity of 140 seats: the construction of Studio 16, which opened its doors in Orléans in the
Autumn of 2015, represented a huge challenge in terms of construction, development of the space and decoration.
MB Design, a firm specializing in interior architecture, was charged with the creation and the realisation of this new concept, and monitored the progress of the building work closely, over a period of 8 months. “We had decided to carry out surveys using a FARO Focus3D X 130 scanner as the work progressed. In doing so, we were able to ensure a real and precise indication of the position of all elements of the site that would end up being hidden by various partitions and covers. The objective was to know exactly where the pipes and cables lay, which would turn out to be very useful later, for example when making an alteration, or if a problem were to occur in one of the hidden installations (a blocked pipe or a leak, for example),” said Michael Bustillo, Director of MB Design and sister company ABM2 (which specialises in surveys).
Like any establishment open to the public, the restaurant had to comply with building regulations before being allowed to open. A problem comes to light at this point: the facilities are 4 cm above the permitted height. Who is to blame? The plumber says he worked with the reference line, i.e. the horizontal level line marked on the wall by the bricklayer. The surveys obtained by ABM2 quickly prove otherwise: the resolution of the FARO Focus3D scanner is such that the bricklayer’s line is clearly visible. This simple fact has farreaching consequences: “Firstly, we have not lost time discussing whether the bricklayer or the plumber was right. Then we saved money because to trace a possible line level would have required breaking tiles which had been laid on top of it. Finally, there is no dispute to be resolved: the plumber being wrong, the removal of the fittings and their reinstallation at the right height becomes his problem,” explains Michael Bustillo. In playing the role of “justice of the peace”, the scanner saved a great deal of time and the establishment was able to open on schedule.
It’s that time of the year again! FARO will be attending the UK’s premier manufacturing technologies exhibition, MACH 2016. This event runs every 2 years.
With a 7 days left until the exhibition check out the 4 reasons to be at the FARO stand booth 5910.
FARO Robo Imager- The first mobile, ready to work 3D measurement solution will be on show at the MACH Fair. A mobile and flexible robot with a setup time of less than 5 minutes, it is seen as a product with great benefits for the automotive, aerospace and mechanical engineering industry.
FARO experts on hand to help – The wonderful expert team will be on hand to help you out with any queries you may have. You will be provided with the opportunity to see live demonstrations from a wide range of products from Metrology & 3D Documentation.
Great Quality stands – There will be a wide range of innovative products from many different exhibitors. FARO will be exhibiting a wide range of products from Metrology and 3D Documentation. This will include the newly highly-adaptable FARO Factory Array 3D Imager, a metrology grade non-contact scanner which utilizes blue light technology to capture millions of high resolution 3D coordinate measurements in seconds. We will also be presenting the high speed FARO Laser Scanner Focus3D X Series for detailed 3D modelling and image documentation as well as the recently released 3D Laser Scanner Freestyle3D X with enhanced accuracy of 1 millimetre at a 1-metre range.
Raffle Prize – Test your knowledge of the FARO Factory Array 3D Imager and your in with a chance to win a prize. Test your knowledge of our new scanner metrological level FARO 3D Imager Array Cobalt for the production workshop and assembly . Come to stand booth 5910 and take our quiz and return your completed ballot in the ballot box at the FARO booth. You can also download the quiz here.
You will be able to find the answers on our FARO Factory Array Imager information page.
Don’t forget stand booth 5910
The FARO Factory Array 3D Imager is a metrology-grade, non-contact scanner, which utilizes blue light technology to capture millions of high-resolution 3D coordinate measurements in seconds.
Ideal for the production environment and easily deployed within manual or automated manufacturing workflows, Array Imager delivers fast and consistent measurements, independent of the operator, for quality inspection and reverse engineering applications on parts, assemblies, and tools.
Cobalt’s versatility supports a variety of deployment options including rotary stage, industrial robot inspection cells and multiple imager arrays.
Technical key features that support challenging applications include, among other, the following:
> Multiple Imager Arrays: Expand field of view with flexible configurations of multiple Array units operating simultaneously
> On-Board Processing: Delivers fast, reliable performance and ease of integration
> Stereo Cameras: Enable high accuracy, stability and self-monitoring
> Enhanced Stereo Mode: Maximizes coverage area in each scan and shortens inspection time
> Interchangeable Lenses: Provide flexibility for multiple fields of view
The most significant benefits of the new FARO Factory Array 3D Imager:
> Increase productivity by automating measurement workflows
> Multiply productivity with multiple imager arrays
> Real-time 3D data for statistical process control (SPC)
> Measurement accuracy ensured by self-monitoring
> Easy to configure and integrate
> Easy set-up and transport
Do you want to learn more about the FARO Factory Array 3D Imager?
Please click here for more information or contact us by phone 00800-3276-7253
During the next few weeks, we will post more details about the key features of the new FARO Factory Array 3D Imager!
Engineers trial new surveying methods in Kentucky. Parts of the “Big Bat Cave” are precisely recorded with 3D laser scanners. An extremely demanding project: There is hardly any light underground and it is very confined in places.
The Big Bat Cave is a great attraction for cave explorers and nature-lovers. The history of the area comes to life here; rare crayfish, crickets and bats are at home there. For the “Kentucky Karst Conservancy” , conservation of the landscape and nature is a matter of top priority, and in the engineers of QK4, Louisville, they found highly capable supporters.
The experts are testing new methods of acquiring data when surveying – and one of them is recording using 3D laser scanners. The engineers swapped their traditional surveying tools for a FARO Focus3D X 130 laser scanner whilst systematically and digitally recording the “Big Bat Cave” system in three dimensions. An exciting and groundbreaking experiment, which engineer Ben Shinabery explains step by step.
The three dimensional measurement is carried out from various standpoints using precisely defined reference points. The laser scanner takes around 8 minutes for each setting, measuring almost 1 million points per second in a 360-degree radius. This provides the surveyors with point clouds, which are then processed on the computer. FARO SCENE software is ideal in this context for creating three-dimensional models. The surveying team worked through the cave metre by metre, including through some tight spots which were difficult to access.
In this cramped, dark environment the advantages of the FARO Focus3D X 130 laser scanner come into their own: small and light, quick to set up and dismantle, and easily transported in the cave. Non-contact scanning delivers true-to-scale and ultra-precise data. The initial results were impressive. Project manager Ben Shinabery: “Now almost anyone can use the 3D models for scientific analysis: students, scientists and consultants.”
Kentucky is a region well-known for its caves – including the Mammoth Cave National Park, the longest known cave system in the world. However, its little sister in Breckinridge Kentucky also has its charms, as shown by this project. Now it is to contribute to preserving and protecting it. A first impression of the 13.9-mile cave system recorded to date is provided by the fly-through, which carries you off into the widely ramified system of underground corridors.
We will showcasing our FARO Focus3D Laser Scanner with accompanying FARO Scene Software. The smallest and lightest laser scanners on the market – FARO Focus3D X Series are ideal tools for indoor and outdoor applications. The fast and accurate laser scanners Focus3D offer everything you might expect from professional 3D laser scanners – with FARO’s established and well-known level of simplicity.
Also being demonstrated will be the groundbreaking FARO Scanner Freestyle3D. The new FARO Freestyle3D is a premium quality, high-precision handheld 3D scanner that can quickly and reliably documents rooms, structures and objects in 3D and create high-definition pointclouds. The highly efficient scanner is suitable for all applications in which installations or properties must be precisely and quickly measured from various perspectives. Thanks to its lightweight carbon fibre body, the FARO Freestyle3D weighs less than a kilogram, rendering it extremely portable and mobile.
To find out how to register for the GeoData Event click here and head up to Edinburgh on the 12th of November!