Jan
12
2015

FARO helps Tri-tech Engineering to ‘bridge the gap’ on Laser Scanning

It is no secret that where large-scale major investment is concerned in the current economic climate, infrastructure is a serious front-runner. As one component of a multi-pronged assault on rectifying the UK’s extensive debt crisis, Cameron’s government has pledged billions to the preservation and vast improvement of the country’s arterial infrastructure systems in the hope of stimulating a kick-start for the country’s long-term economic growth. With high-profile projects such as HS2 and Crossrail at the vanguard of the £36billion major infrastructure investment plan, the subject of national infrastructure has become one of 2014’s hot topics. Opti-cal caught up with Ted Harland of Tri-tech Site Engineering and Land Surveys in a bid to get the inside scoop on one of this year’s largest projects; the high profile £300million upgrade of the A1 between Barton and Leeming, that upon completion will see journey times in the area cut by as much as twenty percent.

Tri-tech themselves are a Yorkshire-based surveying and site engineering company, who since 2005 have gained a solid reputation in supporting and facilitating project success for both public and private sector clients

THE LOWDOWN

“The project is essentially a £300m upgrade of the existing A1 dual carriageway to 3 Lane Motorway”, explains Harland, MD of Tri-tech, “upon completion, the project will also provide a number of local access roads to serve the local community, and significantly improve safety in the area [which at present lacks the local access roads necessary to accommodate the area’s numerous agricultural vehicles.]”

Falling beneath the broad umbrella of major infrastructure projects for 2014/15, the A upgrade sets the tone for contemporary project process in its use of 3D Laser Scanning Technology, as well as the firm insight into futureproofing the venture’s work through BIM (Building Information Modelling) workflows. “There has been a big push nationwide to start to deliver projects through BIM”, says Ted; “This in turn with the recent development of Scanners, PC Software, and PC Hardware has meant that now more than ever 3D laser Scanning has become a viable option for data collection for this kind of project.” “We have used Opti-cal for number of years now for the supply and service of all our equipment …Their support and service is second to none”

Tri-tech Engineering

“We were asked by the Morgan-Sindall Carillion Joint Venture (MSCJV) project team to survey a number of existing bridges for the structural design team to process”, he explains, “some of the existing bridges are to be kept, as well as a number modified to suit a new 3 lane Motorway. After having various discussions with the design team about their specific requirements, and whether they could handle such large amounts of scan data, Tri-tech choose the FARO Focus3D X330 model for the job largely because it is the ability to scan at a far.

” Since its arrival on the market last year, the FARO Focus3D Laser Scanner from global manufacturing powerhouse FARO has evolved in tandem with the changing requirements of the survey teams using it. In November last year, the original S120 model was replaced by the first of the X series units – the X330 – which boasted considerable range whilst maintaining the compact 5kg housing that has gained this particular brand of scanner well deserved industry-wide recognition. “In the past we have used the Focus3D S120 to scan a number of buildings for a client”, he says, “The results were excellent, however on this project we knew we required the additional range of the X330 to confidently scan the structures from both sides of the carriageway and get good results. Because we only have access to the side of the motorway sometimes the distances needed to be scanned would have been right at the limit of the S120, which is why we went for X330. In terms of the hire itself, we have used Opti-cal for number of years now and so it was natural progression for them to supply the scanner and all accessories. Their support and service is second to none.”

Speaking about the data captured at the site, Peter Robinson of AECOM’s specialist design team said, “The use of the X330 FARO scanner by Ted Harland of Tri-tech has provided the A1 Dishforth to Barton structures design team with invaluable information. The [sheer] level of detail obtained from the surveys has left a number of the design team speechless, and has allowed [the highly] accurate modelling of existing structures.” He continues; “thanks to the coordinated point cloud obtained from the surveys conducted, we discovered that the original surveys carried out [at the site] were in fact inaccurate, which could easily have led to costly issues on site.”

A1 Bridge Scan

Here, Robinson highlights the very issue that awards Laser scanning its rightful place at the heart of much of the industry’s recent lean towards Level 2 maturity BIM workflows; that the data you get out of a model will only ever be as good as the data you put in. And where Tri-tech is concerned, no expense has been spared in ensuring total accuracy for MSCJV and the holistic success of their project. “There was quite a lot of prep work prior to the scanner arriving on site,” Ted continues, “control had to be established at each structure using GPS and then tightened up using a total station; all stations were then digitally levelled to tie them into the site network. The beauty about scanning and scan data is that you capture everything in one visit – which at the end of the day saves the project both time and money.”

“We managed to scan all the structures in 4 days with a total of over 40 scans taken”, says Harland. “The processing was then done the following week using the Faro Scene, and the data exported out of FARO Scene Software in a format ready to be imported into Autodesk Revit/Autocad. We know this data is of an exceptionally high quality, and can now be used to design and model all new additions or changes to the motorway bridges – it also provides a real snap shot of what is there now as a record forever, in true 3D.”

With work commencing in March this year, the venture is by no means a small undertaking; “The project is due to be completed in mid-2017,” says Ted, “and I am confident that should there be any further survey work of bridges or structures, laser scanning will certainly be a first choice – not only by the designers but by the site team too.”

 

Jan
05
2015

Automatic Press in the Automotive Sector

 

Auto Press in Automotive Sector_2

 

Pressing Matters

Regardless of what the logo says and in no matter which country an automobile was assembled, the result is produced by multi-tonne presses marked with a single name: Schuler.

Schuler’s origins stretch back 175 years and with revenue exceeding one billion, Schuler is a global giant among press manufacturers.

Quality Assurance

The FaroArm Platinum and FARO Vantage Laser Tracker both offer Schuler mobility for measuring as you can set them up quickly and easily, and also portability as they can be brought to the site where your equipment is assembled with minimal effort. For this reason Schuler values these systems highly, and sees great potential for the TrackArm in the future.

Download FARO Cosmos Magazine today for the full article and more!

C_T_A-Button_Cosmos

Dec
16
2014

FARO Laser Measurement aids Alexander Dennis Quality

Every minute of every day, in countless towns and cities around the world – including London, Hong Kong, Wellington, New York City, Vancouver and Las Vegas – Alexander Dennis buses carry more than 25,000 passengers. Travellers depend on high quality, reliable and comfortable Alexander Dennis buses as they go about their daily journeys. Routes are covered in conditions ranging from the extremes of tropical heat and humidity of the Far East to the dry heat of the Arizona desert and the intense cold of the Northern winters.

Alexander Dennis Tracker (Blog)

As a supplier of innovative, cost effective products ADL has earned a world-wide reputation for the quality of the company’s vehicles. To help preserve and further develop its stringent quality standards, ADL pursues a policy of continuous improvement. The scrupulous quality standards applied throughout the entire ADL operation are reflected in the company’s principle UK chassis manufacturing centre. Each chassis manufactured in the impressive Guilford plant undergoes meticulous dimensional inspection. As the chassis is a vehicle’s largest structural component, any small inaccuracy or miss-alignment at a given position can be significantly exaggerated in other locations.

Having identified chassis fabrication and inspection as an area where potential efficiencies and quality improvements could be made, Steve Nunn of ADL Guilford searched for a technology that would deliver the required, ease and speed of use and further improve the accuracy capability of the company’s chassis fabrication department. Having considered the alternatives, a Laser Tracker Vantage was purchased from FARO UK.

Alexander Dennis (Blog)

The FARO Laser Tracker is an extremely accurate, portable coordinate measuring machine that enables users to build products, optimise processes, and deliver solutions by measuring quickly, simply and precisely. Use of the FARO Laser Tracker allows the production of more competitive products, it accelerates improvement initiatives, and delivers high-performing products. With its high accuracy, large measurement range, and advanced features such as MultiView cameras, SmartFind target detection, TruADM, innovative packaging, and a water and dust resistant IP52 rating, the FARO Vantage provides a complete laser tracking solution.

Customers around the world now trust the FARO Laser Tracker to solve their everyday measurement challenges and to resolve their most complex inspection problems. Companies are making considerable saving by completing jobs faster, reducing downtime, eliminating costly scrap, and obtaining accurate, consistent and reportable measurement data.

Dec
14
2014

SIMIC and CNIM use FARO Laser Tracker in Cutting-edge Construction of Radial Plates

Fusion for Energy (F4E), the European Union organization managing Europe’s contribution to ITER (an international nuclear fusion research and engineering megaproject), has just awarded the Franco-Italian consortium SIMIC – CNIM the contract to manufacture 70 radial plates for ITER. The contract, expected to run for 4 years and for a value in the range of 160 million EUR, is among the biggest industrial contributions of Europe’s share to the ITER toroidal field magnet system.
SIMIC Radial Plates

Amongst the mist of high-tech precision tools and machines is one of our very own FARO LaserTracker. The FARO Laser Tracker is an extremely accurate, portable coordinate measuring machine that enables you to build products, optimize processes, and deliver solutions by measuring quickly, simply and precisely.

Customers around the world trust the FARO Laser Tracker to solve their everyday measurement challenges as well as their most complex problems that simply weren’t previously possible. Companies are saving millions by completing large part inspection,alignment and machine calibration jobs faster, reducing downtime, eliminating costly scrap, and getting accurate, consistent, and reportable measurement data.

 

Click here to watch the SIMIC radial plate manufacturing video or head over to our website and book your free product demonstration today!

 

Dec
04
2014

Featured White Paper: Reverse Engineering with 3D Measurement

Rev Eng

Okay, so the question is: what exactly is reverse engineering?

Reverse Engineering is the process of duplicating an existing product without the aid of drawings, documentation, or computer models.

Normally the product designer creates a drawing showing how an object is to be built and then the object is manufactured by following the design drawing.

However, with reverse engineering the steps are inverted and the object is ‘reverse engineered’ to discover its structure, function and operation. Therefore, duplication of the part is enabled by capturing physical dimensions, features and material properties.

The FARO ScanArm is a portable CMM ideally suited for reverse engineering applications. One key advantage of using the ScanArm to inspect is that soft, deformable, and complex shapes can be easily inspected without coming into contact with the part, greatly reducing the risk of damaging the item.

Interested in reading more about reverse engineering and success stories with its use? Download the full white paper here!

Dec
03
2014

FARO collect Hardware Product of the Year @ The Construction Computing Awards

Affectionately known as “The Hammers” and now in their 9th year, the Construction Computing Awards showcase and reward the technology, tools and solutions for the effective design, construction, maintenance and modification of commercial buildings, residential and social housing and civil engineering projects of all sizes.
Among this years winners was the FARO Focus x330 3D Laser Scanner, which was able to prevail in the hardware product of the year category of the renowned Construction Computing award contest!

The Focus3D impressed due to its extremely powerful and accurate three-dimensional measurement method, which offers numerous advantages compared with conventional measurement systems. By means of three-dimensional scanning of surfaces, the laser scanner can record all spatial and surface geometry with millimetre accuracy with approximately one million measurement points per second. Much less time is spent in data recording, compared with other measurement methods. The resulting colour image of 3D measurement points shows an exact digital reproduction of existing conditions. Detailed 2D and 3D plans and complete 3D models can be created in a very short time with the precise data.

The compact size of the laser scanner was decisive for the award. It only measures 24 x 20 x 10 cm and weighs only 5kg. The Focus3D is thus highly mobile and usable at almost any location. In addition, it can be set up within a very short time.

Want to find out more about the FARO Focus x330 3D Laser Scanner? Then check out our webiste where you can download User Stories, Tech Sheets and even our very own company COSMOS Magazine!

CC AWARD WINNER9

[Read more …]

Dec
01
2014

Advanced 3D Laser Solutions & FARO – A Winning Combination

Following the completion of a major contract involving the scanning and generation of a large chemical processing site, Advanced 3D Laser Solutions were the recent successful bidder for similar complex projects related to the scanning of five large UK fuel distribution terminals. Advanced 3D Laser Solutions client’s primary requirement was the preparation of precise piping isometrics for all terminal lines, in advance of inspections related to compliance with the Pressure Systems Safety Regulations.

IMG_7718
Two advanced FARO Focus 3D Laser Scanners, supplied by Opti-Cal Survey Equipment, were used to accurately complete the in-depth site survey work. The easy to use FARO Focus Laser Scanner is the smallest and lightest laser scanner on the market and is the ideal tool for fast and exact indoor and outdoor measurements in three dimensions. Used throughout the world within the most demanding of conditions, the ultra-portable Focus Laser Scanner enables fast, straightforward, and accurate measurements of objects and buildings. It records architectural façades, complex structures, production and supply facilities, accident sites, and large-volume components.

IMG_7734

FARO is the world’s most trusted source for 3D measurement, imaging and realization technology. Technology from FARO permits high-precision 3D measurement, imaging and comparison of parts and compound structures within production and quality assurance processes. The devices are used for inspecting components and assemblies, production planning, documenting large volume spaces or structures in 3D, and more. FARO’s 3D measurement technology allows companies to maximize efficiencies and improve processes.

The Focus3D X 330 offers an extra-long application range of 330m, whilst the Focus3D X 130model is a mid-range device offering precise scanning up.

Both scanner models are equipped with GPS and offer the ability to perform scanning even in bright sunlight. Remote scanning as well as almost limitless scan data sharing via SCENE Webshare Cloud makes the laser scanning solution truly mobile.

By the use of FARO’s Focus Laser Scanners and four sets of ‘Flexi’ spheres for target referencing between scans, Advanced 3D Laser Solutions’ experience in the field ensured that all surveys were completed with minimal impact to the sites’ efficient operation. In total, more than 1000 individual precise scans were completed across the five terminals. Typically, Advanced 3D Laser Solutions completed the site scanning of each terminal in 3-4 days. The collected point cloud files were then quickly converted into easily manageable 3D CAD files.

Fancy reading the full case study? Download it and many others from our FARO UK website!

 

Nov
30
2014

FARO Edge ScanArm HD assists in World Water Speed Record Challenge

Modern-day challengers have a clear benchmark against which to measure their skill and ingenuity. The World Water Speed Record is the pinnacle of sporting achievement on water – a compelling contest by man and machine, played out on a backcloth of wind and wave, distance and time.
The current record of 317.60 mph was set by Australian Ken Warby, in Spirit of Australia on the 8th of October 1978, at Blowering Dam Reservoir, NSW, Australia. Although this impressive mark has been challenged on several occasions, the record has now stood resolute for more than 36 years.

rsz_dsc_0135
With the objective of bringing the Water Speed Record back to the UK, author Nigel Macknight established the ambitious Quicksilver project. Now, after much development work, experimentation and in-depth trials, an extremely efficient boat design has emerged.

With the help of the FARO Edge ScanArm HD data has been gathered relating to all of the Quicksilver boats external surfaces. The rapid capture of precise data will help to expedite the penultimate stage of the project. The FARO Edge ScanArm HD combines the flexibility and the functionalities of a FARO Edge measuring Arm with the high-definition Laser Line Probe HD creating a powerful contact/non-contact portable measurement system ideal for challenging application requirements, such as In-Process Inspection and Automotive.

Want to find out more about the Quicksilver case study? Then download a copy here. Or to find out more about our other FARO products then head to our website!

Nov
27
2014

Specialized Crime Unit MÉRIDA, Yucatán uses FARO Focus 3D Laser Scanner

MERIDA, Yucatán.- The Specialized Crime Scene Unit of the Ministry of Public Security is set to reach the height of the corporate elite research world with the acquisition of the Focus 3D Laser Scanner.

The director of the Specialized Crime Scene (UEEC) Unit, Marco Muñoz Herrera, explained that the FARO Focus 3D Laser Scanner can quickly capture the details of a crime or accident with high accuracy, without interfering with the scene whilst full details of the scene can be examined for further investigation.

Mexico Forensics

Within a very short time after a crime, urgent steps must be taken to avoid deterioration of the scene and loss of evidence. The FARO Focus 3D Laser Scanner can mitigate the risk by quickly scanning a scene to record a detailed 3D point cloud overlaid with color images. This 3D forensic documentation captures the entire scene before the site is compromised. With this digital evidence, forensic scientists can examine the scene at a later date for lines of sight, a bullet trajectory or a blood spatter analysis.

 

If you would like to find out more about the FARO Focus 3D Laser Scanner or any of our other products, then check out our website!

Nov
27
2014

Accurate Mold Construction Without Compromises!

HZ FbZ Züttlingen, a manufacturer of pressing tools and plastic injection, was founded in 1968 as a separate specialist department of the long-established August Läpple AG in Heilbronn, Germany.

The highest level of precision is demanded in the manufacture of tools produced by Züttlingen. The molds are milled out of a metal block on huge milling machines and then finished to an accuracy of hundredths of a millimetre. The tools must ultimately be adequate for the extreme precision requirements of the automotive industry.

[Read more …]



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